E-MAK new technologies are first tested under actual production conditions at Simge Group trial facilities for final improvement and then put on the market for sale R&D and Innovation Asphalt Recycling Systems RATech RATech is integrated with asphalt plant by adding aggregate, bitumen and anti-aging into RAP material for bitumen base production. Feeding the concrete batching plant, asphalt and mechanical stabilization plant at the same time Megaton Brand new innovation project designed for E-MAK mining facility which can provide aggregate for asphalt plant, concrete plant, cold mix plant 24/7...

E-MAK Production Standards Production Quality All steel materials used in the manufacturing of the asphalt plant are first subjected to sandblasting (Sa2 V2).After mechanical cutting and shaping works, the sandblasted parts are cleaned with a special solution and heated in an oven.Parts that will not undergo welding are primed (80pm).Parts to be welded are pre-primed (40pm) by masking the welding areas. All these processes are completed within 8 hours to prevent the onset of corrosion.After welding, the parts are cleaned again, heated in an oven, and primed a second time to achieve a uniform...

Technical support is very important issue regarding asphalt plants. As E-MAK, we offer our customers a superior service in this regard as well. We provide after-sales service in the fields of technical information and consultancy, assembly, disassembly, commissioning, general maintenance, emergency call, renovation, repair, revision and periodic maintenance regarding asphalt plants. Our 24/7 customer service line is always with you. E-MAK's experienced team is ready for technical support! Maintenance and Periodic Checks We provide regular maintenance services for long-lasting and efficient operation....

Aggregate Plants E Series Mastic, Mastic, Guss Asphalt > High stocking capacity * rccui UOpiiUIL, UUIIUICLC UULG-11 and cold mix plant simultaneously > 10.000 ton/day production capacity Bitumen Processing Equipment narrow spaces > Totally closed mixing tower > Transportable within container dimensions Green Type > High volume bunker capacity > Wide platform and stairs > Easy to integrate to additional technologies In addition to Green Type features; > High volume hot aggregate silo capacity > Totally closed mixing tower > Enables to stock 5 types of asphalt simultaneously > Vertical or horizontal...

Production Quality Cold aggregate silos are the starting point of asphalt production. E-MAK cold aggregate silos provide controlled, homogenous and continuous feed in required proportions for different aggregate types. Different aggregate types do not mix with each other. Widths of silos are suitable for loader and provides easy operation. Automation system links cold aggregate silos and hot aggregate bunker. Dosage speed is automatically adjusted. > Feeding conveyor with inverter > Flow control system > Optic /acoustic warning system > Equipped with vibration motor > Emergency stop system >...

Sieving Unit E-MAK vertical elevator is designed according to asphalt plant capacity. Vertical elevator transfers heated aggregate from the dryer to the sieving unit. For 300t/h and over capacities double body, heavy duty type elevators are used. ADVANTAGES > Gears are produced from special steel and hardened to be wear-resistant > Single or double row H type chain for heavy duty use > Bucket edges are reinforced with special steel strips to provide wear-resistance > Back stop lock to secure drive system > By-pass channel connected to hot aggregate silo > Elevator chain tension mechanism is either...

Sieved aggregate is stocked within the hot aggregate silo compartments according to its fractions. It is synchronized with cold aggregate silos via automation. > Lower and upper level sensors > Continuous level sensors > Optimum heat insulation according to climate conditions > Dust- free, two stage discharge lids Aggregate Weighing Unit > Accumulative weighing via electronic load-cells > Pneumatically controlled discharge lid > Weighs up to 4500 kg according to asphalt plant capacity Bitumen Weighing Unit > Weighing via electronic load-cells > Quick discharge through mixer > Weighs up to 500...

Filler System The mixer is designed to efficiently mix aggregate, bitumen, filler, additives (powder, liquid, package etc.) and RAP according to desired mixture. High quality homogenous mixtureResistant against high temperature and wearing ADVANTAGES > Motor gearbox group for heavy-duty drive > Especially designed high temperatures and wear resistant internal alloy lining > Wear resistant mixing arms and pedals mounted on synchronized twin shaft > Circular discharge lid driven with double pneumatic cylinder > Special bearings are used to bear high temperatures during mastic asphalt production...

Filtering Unit AutomationSystem E-MAK dry-type filtering units separate dust and gas generated during asphalt production, as a result air pollution is prevented and aggregate dust is collected and not scattered to the environment. The aggregate dust retained can be used as filler material during asphalt production. > 250-1100m2 filtering surface area > External or integrated pre-separating unit > Bags are cleaned with reverse air system > Temperature measurement at filter inlet and outlet > Emergency automatic burner shuts down to prevent filter overheating E-MAK automation systems software and...

Bitumen Tanks Manufactured according to required capacity with insulation and heating Dense insulation to maintain asphalt temperature Able to stock 3 types of asphalt under the mixer > Optionally able to stock different types of asphalt with skip type or under mixer type systems > 25-400 ton stocking capacity options > Maximum level warning system > Infrared heat sensor monitoring asphalt temperature loaded to the truck > Automatic spraying system to prevent asphalt sticking to the skip and trucks > Optimum heat insulation according to environmental conditions > Designed for easy transport >...