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Aggregate Production Technologies

Aggregate Production Technologies
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Aggregate Production Technologies

Product catalog summary
Overview
The document provides technical specifications and features of various aggregate processing systems and equipment, focusing on energy efficiency, environmental friendliness, and high production capacity. Key systems include the MEGATON aggregate preparation system, the Challenger aggregate distribution system, and the Vertical Impact Shaft (VSI) Crusher.

MEGATON Aggregate System
- Environmentally friendly with a recycling system and energy-saving features.
- Capable of feeding asphalt, concrete batch, and cold mix plants simultaneously.
- 3000-ton storage capacity and 10,000-ton/day production capacity.
- Automatic feeding system for asphalt, concrete, and cold mix production without loaders or trucks.
- Features a filtering mechanism to minimize dust emissions and optimize aggregate flow rate.

Challenger Aggregate Distribution
- Fast and easy installation with economical pricing.
- Frequency-controlled aggregate feeders with up to 500 ton/hour capacity.
- Special wear-resistant hard alloys used for durability.
- Enclosed or open rotor options based on aggregate type.

Vertical Impact Shaft (VSI) Crusher
- Up to 500 t/h capacity with wear-resistant special and hard alloy components.
- Features include hydraulic cover for easy maintenance, automatic lubrication system, and inverter for desired RPM operation.

Cold Mix Plant
- Operates automatically or manually with speed-controlled electrical motors for feeder adjustment.
- Mixer inner walls are lined with wear-resistant steel casting.
- Equipped with an automatic control automation system.

Environmental and Operational Benefits
- Significant energy savings and reduced environmental impact.
- No gas and dust emissions, ensuring a clean working environment.
- Safe and low-cost operation with automatic systems reducing the need for manual labor.

Conclusion
The document highlights the advanced features and benefits of E-MAK's aggregate processing systems, emphasizing their efficiency, environmental benefits, and high production capabilities.
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Catalog excerpts

Aggregate Production Technologies-4

CHALLENGER • Energy saving • Environmentally friendly • High asphalt / concrete quality • Capacity 250 - 450 t/h MEGATON • Can feed asphalt, concrete batch and cold mix plant simultaneously • Environmentally friendly • 3000 ton storage capacity • 10.000 ton/day production capacity

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Aggregate Production Technologies-5

VERTICAL IMPACT SHAFT (VSI) CRUSHER • Special wear resistant hard alloys are used • Enclose or open rotor according to aggregate type • Up to 500 ton/hour capacity • Fast and easy installation • Economical price • Frequency controlled aggregate feedrs • Up to 500 ton/hour capacity

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Aggregate Production Technologies-6

E-MAK CHALLENGER No gas and dust emissions clean environment No loader Low cost Safe work Special feeder with Automatic feeding flow control Ballast aggregate 0.25% moisture According to aggregate type: min. 20, max. 110 mm 0-5 mm %5-8 moisture 2-5 mm %5-8 moisture 5-8 mm %2-4 moisture 8-11 mm %1,5-3 moisture 11-16 mm %1-2,5 moisture 16-20 mm %1-2,5 moisture 20-26 mm %0,7-1,5 moisture 26-29 mm %0,5-1 moisture Challenger Aggregate Distribution Closed aggregate preparation system (crushing, sieving, stockpiling, feeding) integrated to asphalt plants.

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Aggregate Production Technologies-7

Filter_ Micronized dust resulting from stone crushing and sieving in E-MAK Challenger system is collected and stocked by the asphalt plant's filter. Then it is used as filler material in asphalt production process and preventing pollution instead of scattering in the air. According to aggregate type, different types of crushers can be used.

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Aggregate Production Technologies-8

MEGATON is an advanced environmentally friendly, having recycling system, energy saving and working 24 hours/day aggregate preparation, stockpiling and feeding system, which can feed asphalt, concrete batch and cold mix plants simultaneously. For this reason, to have these superior specifications compared to similar systems, it passes through quietly hard and detailed design, verification and test works. In Asphalt Production Automatic feeding of asphalt plant with suitable aggregates for all types of asphalt without using loader and trucks. In Concrete Production Automatic feeding of concrete...

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Aggregate Production Technologies-10

• Enclosed or opened rotor according to aggregate type • Desired aggregate gradation for asphalt, concrete and cold mix • Cubic aggregate production that increase asphalt quality • Hyd raulic cover to provide easy maintenance • Automatic lubrication system • Wear resistant special alloy hammers and anvils • Using invertor giving ability to work with desired rpm Wear resistant special and hard alloy _i

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Aggregate Production Technologies-12

(MECHANICAL STABILIZATION) PLANT ● Cold mix plant is operated automatically as well as manual operation when required. + Frequency controlled aggregate feeders ● Cold aggregate silos feeders are driven by speed controlled electrical motors to adjust feeding flow rate. ● Feeders speed can be adjusted from the command cabin during production process by the operator. ● Belts are 4 layers cord fabric and 1000 mm width. Conveyor belts are driven by at least 11 kW powered motor gearbox group. ● Mixer inner walls are covered by wear resistant, replaceable steel casting (Ni Hard 4) linings ● Mixer arms...

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Aggregate Production Technologies-16

©e-mak MACHINE CONSTRUCTION INDUSRTY&TRADING CORP. e-mak.com | [email protected] | +90 224 248 90 71 E-MAK reserves right to change or modify technical data and specifications at any time without notice.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.