Aggregate Production Technologies
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CHALLENGER • Energy saving • Environmentally friendly • High asphalt / concrete quality • Capacity 250 - 450 t/h MEGATON • Can feed asphalt, concrete batch and cold mix plant simultaneously • Environmentally friendly • 3000 ton storage capacity • 10.000 ton/day production capacity

VERTICAL IMPACT SHAFT (VSI) CRUSHER • Special wear resistant hard alloys are used • Enclose or open rotor according to aggregate type • Up to 500 ton/hour capacity • Fast and easy installation • Economical price • Frequency controlled aggregate feedrs • Up to 500 ton/hour capacity

E-MAK CHALLENGER No gas and dust emissions clean environment No loader Low cost Safe work Special feeder with Automatic feeding flow control Ballast aggregate 0.25% moisture According to aggregate type: min. 20, max. 110 mm 0-5 mm %5-8 moisture 2-5 mm %5-8 moisture 5-8 mm %2-4 moisture 8-11 mm %1,5-3 moisture 11-16 mm %1-2,5 moisture 16-20 mm %1-2,5 moisture 20-26 mm %0,7-1,5 moisture 26-29 mm %0,5-1 moisture Challenger Aggregate Distribution Closed aggregate preparation system (crushing, sieving, stockpiling, feeding) integrated to asphalt plants.

Filter_ Micronized dust resulting from stone crushing and sieving in E-MAK Challenger system is collected and stocked by the asphalt plant's filter. Then it is used as filler material in asphalt production process and preventing pollution instead of scattering in the air. According to aggregate type, different types of crushers can be used.

MEGATON is an advanced environmentally friendly, having recycling system, energy saving and working 24 hours/day aggregate preparation, stockpiling and feeding system, which can feed asphalt, concrete batch and cold mix plants simultaneously. For this reason, to have these superior specifications compared to similar systems, it passes through quietly hard and detailed design, verification and test works. In Asphalt Production Automatic feeding of asphalt plant with suitable aggregates for all types of asphalt without using loader and trucks. In Concrete Production Automatic feeding of...

• Enclosed or opened rotor according to aggregate type • Desired aggregate gradation for asphalt, concrete and cold mix • Cubic aggregate production that increase asphalt quality • Hyd raulic cover to provide easy maintenance • Automatic lubrication system • Wear resistant special alloy hammers and anvils • Using invertor giving ability to work with desired rpm Wear resistant special and hard alloy _i

(MECHANICAL STABILIZATION) PLANT ● Cold mix plant is operated automatically as well as manual operation when required. + Frequency controlled aggregate feeders ● Cold aggregate silos feeders are driven by speed controlled electrical motors to adjust feeding flow rate. ● Feeders speed can be adjusted from the command cabin during production process by the operator. ● Belts are 4 layers cord fabric and 1000 mm width. Conveyor belts are driven by at least 11 kW powered motor gearbox group. ● Mixer inner walls are covered by wear resistant, replaceable steel casting (Ni Hard 4) linings ● Mixer...

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