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Adhesives for Medical Device Assembly

Adhesives for Medical Device Assembly
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Adhesives for Medical Device Assembly

Product catalog summary
Overview of Dymax Light-Curable Adhesives: Dymax specializes in light-curable adhesives for medical device assembly, enhancing productivity and reducing costs. Their adhesives are suitable for applications such as catheters, guidewires, syringes, and respiratory devices, with technical support available for adhesive selection, dispensing, curing, and process validation.
Adhesive Biocompatibility and Sterilization: Dymax MD® adhesives meet ISO 10993 and USP Class VI biocompatibility standards, suitable for short-term or single-use applications. They are compatible with gamma, EtO, and E-Beam sterilization, with autoclaving limited to specific applications.
Catheter and Guidewire-Bonding Adhesives: The "CTH" line offers UV and visible light-curable adhesives with excellent adhesion, flexibility, and fast curing, compatible with various sterilization methods and featuring fluorescing technology for inspection.
Needle-Bonding and Syringe-Assembly Adhesives: Designed for high-speed needle bonding, these adhesives are suitable for automated assembly lines, bonding plastics, metals, and glass, and compatible with multiple sterilization methods.
Respiratory-Device Adhesives: The "MSK" line provides strong, flexible bonds for respiratory devices, supporting high-speed production and standard sterilization methods.
Multipurpose Bonding Adhesives: The "1000" series are solvent-free, curing quickly under UV and visible light, suitable for a wide range of substrates in medical devices, and support in-line inspection with fluorescing technology.
Key Properties and Applications: Adhesives are characterized by properties like viscosity, hardness, tensile strength, and elongation, with applications ranging from catheter assembly to needle bonding and respiratory device manufacturing.
Introduction to Ultra-Red™ Fluorescing Technology: This technology enhances bond-line inspection and product authentication by allowing adhesives to fluoresce bright red under UV light, aiding in product authentication.
Properties of Light-Curable Adhesives: Various Dymax adhesives are detailed, including their bondable substrates, features, applications, and biocompatibility, with key properties like viscosity and tensile strength.
See-Cure Technology: Provides a visual indication of adhesive curing, changing from bright blue to clear upon curing, ensuring sufficient energy for curing without affecting biocompatibility.
Substrate Bonding Guide: Offers recommendations for bonding various plastics and materials, indicating which adhesives are recommended, have limited applications, or require surface treatment.
UV Light-Curing Equipment: Dymax offers UV light-curing equipment, including spot lamps, flood lamp systems, and conveyor systems, optimizing curing processes for high-volume assembly.
Conclusion: Dymax provides comprehensive solutions for medical device assembly, combining advanced adhesive technologies with specialized curing equipment, optimizing performance and cost savings with technical support for process optimization.
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Catalog excerpts

Adhesives for Medical Device Assembly-2

ABOUT DYMAX D ymax understands the demands of the medical device market. With over 30 years of direct participation, Dymax continues to provide medical device manufacturers with innovative adhesive products and assembly solutions which result in improved productivity and reduced processing costs. A global team of technical professionals dedicated to medical device assembly readily assists manufacturers with adhesive selection, dispensing options, curing recommendations, biocompatibility testing, component design, and process validation. Dymax pioneered the development of light-curable adhesives...

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CATHETER and GUIDEWIRE-BONDING ADHESIVES The Dymax "CTH" line of UV and visible light-curable catheter bonding adhesives provides reliable cost-saving assembly solutions for catheter manufacturers. These products are ISO 10993 approved and formulated to meet the unique assembly challenges associated with the newest catheter materials. PROPERTIES Dymax light-curable adhesives are solvent free, have excellent adhesion, a high degree of flexibility, and fast cure speeds for consistent, low-stress catheter assembly. In-line inspection is possible with patented fluorescing technology included in all...

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NEEDLE-BONDING and SYRINGE-ASSEMBLY ADHESIVES High-speed, high-volume needle bonding and syringe needle assembly is possible with Dymax UV/visible light-curable adhesives. They are ISO 10993 approved and bond on demand at room temperature when exposed to UV or visible light. Dymax MD® needle bonding adhesives are solvent free, single component, and fluoresce for in-line testing and inspection. They are ideal for automated assembly lines. Applications include bonding cannulas to hubs in various hypodermic and biopsy needles, syringes, and winged-infusion sets ® made from multiple plastics, metals,...

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Adhesives for Medical Device Assembly-5

RESPIRATORY-DEVICE ADHESIVES: ANESTHESIA MASKS, RESUSCITATOR BAGS, and BREATHING CIRCUITS The Dymax “MSK” line of UV/visible light-curable adhesives is formulated for bonding respiratory devices such as anesthesia masks, resuscitator bags, and breathing circuits. These products are solvent free, ISO 10993-5 Cytotoxicity approved, and form strong, flexible bonds to a variety of substrates as well as highly plasticized plastics. “On demand” bonding at line speeds greater than 20 feet per minute (6.1 meters per minute) is possible, providing increased through- put without additional labor or line...

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MD® MULTIPURPOSE BONDING ADHESIVES Dymax UV and visible light-curable adhesives for medical devices significantly reduce assembly process costs. The ® Dymax MD "1000" series adhesives are solvent free and cure within seconds upon exposure to UV and visible light and permit bonding of UV-inhibited and tinted plastics. Inline inspection of the adhesive bond line is made possible with the patented fluorescing chemistry. Dymax medical device adhesives glow brightly when exposed to a low-intensity "black light" and enhance the PROPERTIES Bondable Substrates Include: Features Applications 1128A-M 1161-M...

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Adhesives for Medical Device Assembly-7

MD® MULTIPURPOSE ADHESIVE / Substrate Bonding Guide - Medical Plastics/Materials PRODUCTS 1128A-M 1161-M 1162-M* 1165-M 1180-M* 1187-M ABS acrylonitrile-butadiene-styrene o CAP cellulose acetate propionate o COPE copolyetheresters o o PLASTICS EP epoxy, FR-4 circuit board EVA ethylene-vinyl acetate st HDPE high-density polyethylene st st st st st st st st st st st MBS methacrylate-butadiene-styrene o o o PA polyamide o LDPE low-density polyethylene o PC polycarbonate PC/ABS Blend blend of PC and ABS PC/PCTG Blend blend of PC and PCTG PCTG poly(cyclohexylene dimethylene terephthalate)glycol PEBA...

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Adhesives for Medical Device Assembly-8

SEE-CURE TECHNOLOGY How do I know that sufficient adhesive has been dispensed? How do I know when it’s cured? Dymax adhesives containing See-Cure technology provide the ability to answer these questions. Uncured See-Cure adhesives are bright blue in color. This makes them easy to see after dispensing. to clear, indicating that sufficient energy was received by the adhesive to complete the curing process. This visual cure-indicator may initially be used to qualify the process and then to ensure that the process remains within the qualified parameters. During the light-curing process, the blue...

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Adhesives for Medical Device Assembly-9

SEE-CURE ADHESIVES / Substrate Bonding Guide – Medical Plastics/Materials PRODUCTS 211-CTH-SC 1201-M-SC 1202-M-SC 1204-M-SC ABS acrylonitrile-butadiene-styrene CAP cellulose acetate propionate PLASTICS COPE copolyetheresters EP epoxy, FR-4 circuit board EVA ethylene-vinyl acetate HDPE high-density polyethylene st st st LDPE low-density polyethylene st st st o PA polyamide o PC polycarbonate PC/ABS Blend blend of PC and ABS PC/PCTG Blend blend of PC and PCTG PCTG poly(cyclohexylene dimethylene terephthalate)glycol PEBA polyether block amide o o o MBS methacrylate-butadiene-styrene PEI polyetherimide...

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Adhesives for Medical Device Assembly-10

UV LIGHT-CURING EQUIPMENT FOR MEDICAL ADHESIVE BONDING FLOOD CHAMBERS, SPOT LAMPS, CONVEYOR CURING SYSTEMS, and RADIOMETERS Successful UV processing demands that the curing equipment be matched to the resin to optimize both performance and cost savings. Dymax manufactures both light-curable resins and light-curing equipment, and specializes in optimization of light-curing processes. Our technical specialists are ready to help you optimize your process, and maximize your profit and product performance. For resin and equipment selection assistance, please call the Dymax Application Engineering...

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© 2005-2012 Dymax Corporation. All rights reserved. All trademarks in this bulletin, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. The data contained in this bulletin is of a general nature and is based on laboratory test conditions. Dymax Europe GmbH does not warrant the data contained in this bulletin. Any warranty applicable to products, its application and use is strictly limited to that contained in Dymax Europe GmbH’s General Terms and Conditions of Sale published on our homepage http://www.dymax.com/de/pdf/dymax_europe_general_terms_and_conditions_of_sale.pdf....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.