PIPE CUTTING & BEVELING THE PORTABLE DLW SERIES

CONTENT Pipe cutting and beveling machines Mobile hydraulic units Product development Service & Maintenance Data glasses

PIPE CUTTING AND BEVELING MACHINES The portable DLW series

PIPE CUTTING AND BEVELING MACHINES Nowadays, stainless steel pipes, steel pipes and high-alloy, thick-walled steel pipes must be cut and beveled quickly and with high quality. Depending on the material, diameter and wall thickness, we offer the perfect machine for this purpose. Specially designed for thick-walled pipes, pipe diameters of up to 1410 mm OD can be handled at wall thicknesses up to 80 mm.

ADVANTAGES / PROPERTIES • Cold cutting and beveling of thick-walled steel pipes • Developed with „on-site" know-how • No heat-affected zone (cold cutting) • Spark-free and reduced noise • Perfect weld seam preparation for thick-walled steel pipes F Max. wall Pipe OD** (mm) Weightmm thickness* (mm) min. max. (kg) DLW 2-6 ’Depending on the combination of machine and pipe diameter/material. ** Range can be increased with longer locator.

Technology and innovation The pipe cutting and beveling machine is used to cut thick-walled pipelines in explosive areas such as oil and gas platforms and other harzardous areas. Cold cutting is carried out at low temperatures and has many advantages: The pipe material remains cold, so that the damage to the material is reduced to a minimum. In addition, there are no sparks, no discolouration and no environmental pollution. The drives and tool holders are a basic component of the pipe cutting machines. An adapter allows all motor types and sizes (pneumatic, hydraulic) to be interchanged. • Modular...

Servo Drive Motor_Electric servo drive motors The DLW pipe cutting and beveling machines can optionally be equipped with electric servo drive motors, which allows speed, torque and current consumption to be displayed and measured during the cutting process. • Available with 230 V and 400 V connection • For cutting and beveling thick-walled pipes • Shockproof and corrosion resistant • Large display and emergency stop switch • Speed, torque and current consumption are displayed during the cutting and beveling process 230V / 1,5 kW DLW 2-6 - 40 mm steel, stainless steel Inserts + HSS 400 V / 3,5...

DLW ADDITIONAL EQUIPMENT DLW-Safety features DLW protector system to avoid accidents The standard safety shield protects against crushing and unintentional intervention when operating the DLW. With the optional accessories such as the maintenance unit or the remote control, safety can be further increased. • Safety shield „Shark fin“ (standard) • Remote control to adjust the feed (optional) • Safety maintenance unit with emergency stop and foot pedal (optional) Internal machining of steel pipes The „Inside-Beveling-Tool“ (IBT) consists of a negative threaded rod for the tool holder (2 Tool tips)...

DLW ADDITIONAL EQUIPMENTDLW-ETMOverturn outside The additional equipment DLW-ETM is used for external machining of thick-walled pipes, external insulation as well as for removing protruding weld seams. Machining oval tubes The spring load holder DLW-SLH is used for cold pipe cutting and beveling ofout-ouf-round-pipes. The copying device ensures uniform guidance of the cutting tool when processing thin-walled steel pipes. • Compensation of round pipe shapes • Modular design, easy installation

MOBILE HYDRAULIC UNITS Mobile hydraulic power units Available with electric, petrol or diesel engine Our hydraulic power packs have an infinitely variable delivery rate of 10 to 50 l/min, at 105 bar working pressure. The oil flow can be controlled by means of the selector switch or throttle lever. Therefore, it is possible to connect hand tools with a flow rate of up to 24 l/min as well as high-performance machines with 50 l/min. Hydraulic power packs can be used with the following tools: Properties • Wired remote control • On-Off Valve • Compact, mobile design • Extremely easy to maintain -...

PRODUCT DEVELOPMENT PRODUCT DEVELOPMENT From development, via prototypes, to series production There is a solution for every task - this is also true for tools! If there is not yet a suitable pipe processing tool for your specific requirement, we can develop it together with you. With the help of our development team and state-of-the-art 3D metal printing technology, we create prototypes and small series. For higher quantities, these can also be produced in series by us. Please contact us and we will find a solution together. • Individual development specifically to your requirements • Special...

SERVICE & MAINTENANCE SERVICE & MAINTENANCE All machines, every model, fast and competent Our products are extremely robust and reliable. To maintain performance in the long term, you should have the recommended service and maintenance intervals carried out regularly. All service and maintenance work is carried out by qualified staff with great care. We offer competent service through subsidiaries and our worldwide network of authorised partners. • Reduced downtime • Maintaining the value of your machines • Service directly from the manufacturer • Ensuring operational availability OUR SERVICES...

DATA GLASSES REAL-TIME SUPPORT WITH DATA GLASSESWith Assisted Reality (AR) we support you where you need it. Optionally, the machines and tools can be supplied with data glasses with a mini PC. Our expert team or the respective manufacturer can be contacted at any time by scanning a barcode to receive live support at the machine. Operating instructions, sketches or photos can be implemented in the worker's field of vision to solve problems during operation, installation or maintenance. Properties • You or your technicians can talk directly to our experts • The experts see directly and in real...

CUTTING TOOLS Developed in cooperation with German universities, our cutting tools provide outstanding results for cutting and machining pipes: • High cutting performance • Lower costs of cutting tools through the use of inserts Tool tip holder 60 & 80 mm cutting off Tool tip holder 30° RH (2x Tool tips 1501416 needed) Tool tip holder 37,5° RH (2x Tool tips 1501416 needed) Tool tip holder 37,5°/10° RH (4x Tool tips 1501416 needed) Tool tip holder 80 mm cutting off Tool tip holder 60 mm cutting off Tool tip 60 & 80 mm cutting off Tool tip holder 30° and 37,5° RH CUTTING TOOLS HSS Item Description...