ZeroTouch® ZTG-2580
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Catalog excerpts

ZeroTouch® ZTG-2580 - 1

ZeroTouch*ZTG-2580NON-CONTACT 3D GEAR INSPECTION SYSTEM Measuring an Infinity of Involutes A high-speed, precision inspection machine for 100% near-line or inline gear inspections. ZeroTouch® ZTG-2580 is a non-contact gear inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes and improve ROI. KEY BENEFITS - Much faster inspection times when compared to traditional gear measurement technologies - 100% inspection of gears and teeth geometries with measurement cycle times from 30 seconds per part - Installed in the immediate vicinity of the production line - Faulty gears stopped before going to final assembly - Simple interface with manufacturing process through integrated loading and unloading robot - Fast identification of production defects, enabling adjustment of upstream processes to reduce waste - 3D inspection of complex geometries using multiple sensors KEY FEATURES - Captures dense precision point cloud data with speed and accuracy - Advanced analytics integration with application specific tools - Profile, helix, pitch, and runout measurements - Surface defect detection and characterization capabilities - Multiple laser line triangulation metrology sensors - Real-time data capture and storage for SPC analysis

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ZeroTouch® ZTG-2580 - 2

SPECIFICATIONS Gear Dimensions� External ring Part height Inspection Speed Tolerances HIGH-SPEED PRECISION GEAR INSPECTION Multiple Non-contact Sensors ~30 seconds (typical cycle times) 5-10μm Surface Defect Detection 50μm (minimum defect size) Measurements Profile evaluations (Fα-fHα-ffα-Cα) Helix evaluations (Fβ-fHβ-ffβ-Cβ) Pitch and roundness evaluations (Fp-fp-Fr) System Dimensions System Weight Diameter over balls (Mdk) � Gear dimensions only reflect the current system. Systems for larger gear sizes are in development. Surface Defect Detection Precision Manufacturing 9600 SW Boeckman...

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