ZeroTouch® ZTG-2580

Product catalog summary

Overview
The ZeroTouch® ZTG-2580 is a high-speed, non-contact gear inspection system designed for near-line or inline inspections. It generates a 3D point cloud to provide real-time metrology and inspection data, optimizing production processes and improving ROI.

Key Benefits

Faster inspection times compared to traditional methods.
100% inspection of gears and teeth geometries with cycle times from 30 seconds per part.
Installed near the production line to prevent faulty gears from reaching final assembly.
Integrated loading and unloading robot for simple process interfacing.
Quick defect identification allows for upstream process adjustments to reduce waste.
3D inspection of complex geometries using multiple sensors.

Key Features

Captures dense precision point cloud data quickly and accurately.
Advanced analytics integration with application-specific tools.
Measures profile, helix, pitch, and runout.
Detects and characterizes surface defects.
Utilizes multiple laser line triangulation metrology sensors.
Real-time data capture and storage for SPC analysis.

Specifications

Gear Dimensions: External ring up to 80 mm diameter, part height up to 25 mm.
Inspection Speed: Approximately 30 seconds per cycle.
Tolerances: 5-10μm.
Surface Defect Detection: Minimum defect size of 50μm.
Measurements include profile, helix, pitch, roundness, and diameter over balls.
System Dimensions: 2,000 x 1,000 x 2,000 mm (W x D x H).
System Weight: 1,500 kg (3,300 lbs).

Company Information
DWFritz Metrology provides high-speed, non-contact metrology and inspection platforms for advanced manufacturing, offering engineer-to-order automation systems and build-to-print manufacturing capabilities. Key industries include aerospace, precision manufacturing, and automotive.

Catalog excerpts

ZeroTouch*ZTG-2580NON-CONTACT 3D GEAR INSPECTION SYSTEM Measuring an Infinity of Involutes A high-speed, precision inspection machine for 100% near-line or inline gear inspections. ZeroTouch® ZTG-2580 is a non-contact gear inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes and improve ROI. KEY BENEFITS - Much faster inspection times when compared to traditional gear measurement technologies - 100% inspection of gears and teeth geometries with measurement cycle times from 30 seconds per part - Installed in the immediate vicinity of the production line - Faulty gears stopped before going to final assembly - Simple interface with manufacturing process through integrated loading and unloading robot - Fast identification of production defects, enabling adjustment of upstream processes to reduce waste - 3D inspection of complex geometries using multiple sensors KEY FEATURES - Captures dense precision point cloud data with speed and accuracy - Advanced analytics integration with application specific tools - Profile, helix, pitch, and runout measurements - Surface defect detection and characterization capabilities - Multiple laser line triangulation metrology sensors - Real-time data capture and storage for SPC analysis

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SPECIFICATIONS Gear Dimensions� External ring Part height Inspection Speed Tolerances HIGH-SPEED PRECISION GEAR INSPECTION Multiple Non-contact Sensors ~30 seconds (typical cycle times) 5-10μm Surface Defect Detection 50μm (minimum defect size) Measurements Profile evaluations (Fα-fHα-ffα-Cα) Helix evaluations (Fβ-fHβ-ffβ-Cβ) Pitch and roundness evaluations (Fp-fp-Fr) System Dimensions System Weight Diameter over balls (Mdk) � Gear dimensions only reflect the current system. Systems for larger gear sizes are in development. Surface Defect Detection Precision Manufacturing 9600 SW Boeckman Road,...

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ZeroTouch® ZTG-2580

ZeroTouch® ZTG-2580

Catalog excerpts

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