ZeroTouch Family Product Pack
4Pages

Precise, high-speed, non-contact, in-line metrology and inspection solutions for processing of complex geometries ZTM: Multipurpose Inspection System ZTG: Gear Inspection System ZTR: Rotational Metrology System ZTL: Linear Metrology System 3-10X faster than traditional methods. Flexible, measuring any part that will fit in the 300mm3 envelope. Rapid and accurate inspection of all gear geometries within 30 seconds with 2 micron accuracy Ideal for high-speed inspection of transmission parts in just 30 seconds Perfect for measuring linear-shaped parts faster than traditional methods. • Easy creation of part inspection plans saves measurement times for different parts • Rapid inspection times including internal splines and external gear tooth features compared to traditional gear measurement technologies • 100% inspection of transmission parts: • Brake disks • Hubs • Complete stator with hairpins • Complete rotor with hollow shaft • Laminate stack with stamped profiles • Splines • No developer coating/spray for shiny surfaces • No developer coating/spray for shiny surfaces • Micron-level precision and accurate with dense point cloud • Ease of part placement reduces setup time per part • Single-digit, micron-level precision with high repeatability 100% 3D inspection of complex gear and teeth geometries using multiple sensors • Identification of geometric, defect and surface characteristics, enabling adjustment of upstream processes to reduce waste • Rapid profile, helix, pitch, and runout evaluations • Highly configurable and optimized for each manufacturer’s specific application • Faulty gears stopped before going to final assembly • Flexible enough to provide plain and internal threaded bore measurements down to 3.5 mm ID (M4 thread) • Installed in-line or near line • Can support integrated part loading or unloading using robot or gantry methods • In-line or near-line use • Capable of 3D defect detection • Manual or fully automatic mode • 100% inspection of parts leading to process and quality improvements • In-line or near-line use • Smaller footprint allows for optimal use of production space • System functions in manual or fully automatic mode • Supports a wide range of dimensions and weights A wholly-owned subsidiar y of DWFritz Automation DWFritz Metrology, a wholly owned subsidiary of DWFritz Automation, is a global provider of high-speed, non-contact metrology and inspection platformsfor advanced manufacturing. DWFritz Automation designs, builds, and supports engineer-to-order automation systems, as well as provides world-class build-to-print manufacturing capabilities. North America / Asia (800) 763-4161 9600 SW Boeckman Road Wilsonville, OR 97070 USA

Case Studies Automotive Electric Vehicles Aviation and Aerospace Contract Manufacturing Orthopedic Manufacturing An EV client sought a solution that would accurately measure all critical dimensions on a 150 hairpin stator, and also inspect weld bead defects in under the current 45 minutes. A helicopter manufacturer needed to rapidly measure over 250 Critical to Quality (CTQ) features on an essential component. Current inspection times exceeded 3.5 hours per part. Numerous machines, such as CMMs, comparators, micrometers, gaging stations, and manual measurements, were being used to comply...

ZeroTouch® is a family of non-contact, high-speed inspection products manufactured for in-line or near-line measurement processes for multiple industries. PART TYPE MEDICAL ORTHOPEDIC IMLANTS PART TYPE CONTRACT MANUFACTURING Knee Systems Condyle Tibial Platforms Patella Inserts EPDM Liners Bone Plates Hip Stems Hip Cups Hip Ball Hip Bearing Surfaces Spinal Implants Non-Hollow Bone Screws PART TYPE Tooling Dies Injection Molding Components Custom Fasteners Mounting Brackets - Complex 3D Additive Metal Nests Textile Shoe Components Oil & Gas Down Hole Drilling Parts Valves and Valve...

In-line Inspection Solutions All systems are non-contact, 3D inspection solutions capable of metrology & defect detections ZeroTouch® Flexible Metrology ZeroTouch® Gear ZeroTouch® Rotational (Rotor/Stator) ZeroTouch® Rotational (Disc Brake) ZeroTouch® Linear Linear Inspection Gear Inspection Housing Inspection Brake Rotor Inspection Motor Stator & Rotor Inspection Bore Inspection DWFritz Metrology, a wholly owned subsidiary of DWFritz Automation, is a global provider of high-speed, non-contact metrology and inspection platformsfor advanced manufacturing. DWFritz Automation designs, builds,...