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ZeroTouch® Application Notes: Stator Assembly

ZeroTouch® Application Notes: Stator Assembly

ZeroTouch® Application Notes: Stator Assembly

Product catalog summary
Overview
The ZTM-333 is a non-contact multipurpose metrology platform designed by DWFritz Metrology, a subsidiary of DWFritz Automation. It offers high-speed, precise measurement capabilities for advanced manufacturing sectors such as medical devices, automotive, aerospace, and precision manufacturing.
Key Measurements
  • ZeroTouch technology measures entire part surfaces, generating high-density, micron-level point clouds.
  • It significantly reduces inspection time from hours to minutes compared to traditional tactile methods.
  • Capable of 3D surface measurements and identifying weld defects.
Performance and Specifications
  • System Performance: ISO 10360 MPE 2µm+L/100.
  • Scanning Capabilities: Maximum part volume of 300 x 300 x 300 mm, with scanning travel of 380 x 380 x 380 mm.
  • Form Measurements: Includes straightness, flatness, circularity, and cylindricity.
  • Orientation Measurements: Parallelism, perpendicularity, and angularity.
  • Location Measurements: Position, profile, concentricity, and symmetry.
Environmental and Operational Conditions
  • Operational temperature range: 18˚C to 22˚C.
  • Electrical Supply: 208/230/240VAC, 50/60Hz, 30A, 1-PHASE + GND.
  • Pneumatic Supply: Operating pressure of 0.59MPa with a maximum inlet pressure of 0.66MPa.
Software and Compatibility
  • Operating System: Windows.
  • System Software: DWF ZeroTouch® application.
  • Analysis Software: Metrolog X4, PolyWorks Inspector.
  • Reference Model Data Formats: STP, IGS.
Company Information
DWFritz Metrology provides high-speed, non-contact metrology and inspection platforms globally. The company is based in North America and Europe, offering support and manufacturing capabilities.
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Catalog excerpts

ZeroTouch® Application Notes: Stator Assembly-1

A NON-CONTACT MULTIPURPOSE METROLOGY PLATFORM Our client sought a new solution that would accurately measure all 300 hairpin stators and also inspect weld bead dimensions for defects. • ZeroTouch measured the entire part surface, generating a high-density, micron-level point cloud. • ZeroTouch executed the entire inspection plan’s Critical to Quality measurements in a few minutes versus the tactile methods, which took several hours. • ZeroTouch measured surfaces on all leads in 3D and identified weld defects too. Increases Accuracy Lead Height Radial Measurements Phase Measurements (based on center-line) Increases Throughput Advances Prod

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ZeroTouch® Application Notes: Stator Assembly-2

METROLOGY IN MOTION™ SPECIFICATIONS SYSTEM PERFORMANCE ISO 10360 MPE SCANNING Part Volume (max) Scanning Travel Part Weight (max) Form Measurements Orientation Measurements Location Measurements 300 x 300 x 300 mm (L x W x H) 380 x 380 x 380 mm (X-Y-Z) 10 kg, CG within 100 mm of Theta rotation axis Straightness, Flatness, Circularity, Cylindricity Parallelism, Perpendicularity, Angularity Position, Profile, Concentricity, Symmetry MACHINE SIZE System Dimensions (W x D x H) System Weight ENVIRONMENTAL Temperature (Transport/Storage) Temperature (Operational) Rate of Change ELECTRICAL SUPPLY Electrical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.