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ZeroTouch® Application Notes: Hip Implant

ZeroTouch® Application Notes: Hip Implant

ZeroTouch® Application Notes: Hip Implant

Product catalog summary
Overview
The ZTM-333 is a non-contact multipurpose metrology platform designed by DWFritz Metrology, a subsidiary of DWFritz Automation. It offers high-speed, non-contact inspection and measurement capabilities for advanced manufacturing sectors such as medical devices, automotive, aerospace, and precision manufacturing.
Key Measurements
  • ZeroTouch technology measures entire part surfaces, generating high-density, micron-level point clouds to identify previously undetected issues.
  • It executes inspection plans with 27 Critical to Quality measurements in 8 minutes, compared to 15 minutes with tactile methods.
  • ZeroTouch consolidates functions of multiple systems like CMMs, optical comparators, and calipers without needing special coatings for specular surfaces.
Specifications
  • System Performance: ISO 10360 MPE 2µm+L/100
  • Scanning: Max part volume of 300 x 300 x 300 mm, scanning travel of 380 x 380 x 380 mm, and max part weight of 10 kg.
  • Measurements: Includes straightness, flatness, circularity, cylindricity, parallelism, perpendicularity, angularity, position, profile, concentricity, and symmetry.
Machine Size
  • Dimensions: 2,400 x 1,600 x 1,900 mm
  • Weight: 3,550 kg
Environmental Conditions
  • Operational temperature: 18˚C to 22˚C
  • Transport/storage temperature: 15˚C to 40˚C
  • Rate of change: 2˚C per hour
Electrical and Pneumatic Supply
  • Electrical: 208/230/240VAC, 50/60Hz, 30A, 1-PHASE + GND
  • Pneumatic: Operating pressure of 0.59MPa, max inlet pressure of 0.66MPa, consumption of 280 l/min at 0.59MPa
  • Clean Dry Air Requirement: ISO Class 3-3-3
Software
  • Operating System: Windows
  • System Software: DWF ZeroTouch® application
  • Analysis Software: Metrolog X4, PolyWorks Inspector
  • Data Formats: STP, IGS
Contact Information
  • North America/Asia: (800) 763-4161, 9600 SW Boeckman Road, Wilsonville, OR 97070 USA
  • Europe: +33 02 55 59 53 53, 3, rue Emmanuel Philipot, 35230 Saint Erblon, France
  • Website: dwfritz.com/zerotouch
  • Email: [email protected]
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Catalog excerpts

ZeroTouch® Application Notes: Hip Implant-1

A NON-CONTACT MULTIPURPOSE METROLOGY PLATFORM Our client sought a new solution that would accurately measure hip stems with a porous additive coating at higher speeds. • ZeroTouch measured the entire part surface, generating a high-density, micron-level point cloud and identified previously undetected issues. • ZeroTouch executed the inspection plan with 27 Critical to Quality measurements in just 8 minutes versus the tactile methods, which took 15 minutes. • ZeroTouch performed all measurements that previously required multiple systems: CMMs, optical comparators, gaging stations, calipers, and visual inspections. • ZeroTouch does not use special developer coatings for specular surface finish parts. Increases Accuracy Point Cloud Vertical Height Increases Throughput

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ZeroTouch® Application Notes: Hip Implant-2

METROLOGY IN MOTION™ SPECIFICATIONS SYSTEM PERFORMANCE ISO 10360 MPE SCANNING Part Volume (max) Scanning Travel Part Weight (max) Form Measurements Orientation Measurements Location Measurements 300 x 300 x 300 mm (L x W x H) 380 x 380 x 380 mm (X-Y-Z) 10 kg, CG within 100 mm of Theta rotation axis Straightness, Flatness, Circularity, Cylindricity Parallelism, Perpendicularity, Angularity Position, Profile, Concentricity, Symmetry MACHINE SIZE System Dimensions (W x D x H) System Weight ENVIRONMENTAL Temperature (Transport/Storage) Temperature (Operational) Rate of Change ELECTRICAL SUPPLY Electrical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.