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High speed diagonal sorting machine for cylindric components

High speed diagonal sorting machine for cylindric components

High speed diagonal sorting machine for cylindric components

Product catalog summary
Overview
The document describes the DS200, a high-speed diagonal sorting machine designed for fast and reliable quality control of cylindrical mass-produced components. It emphasizes surface quality and size measurement.

Benefits
The DS200 offers fully-automatic inspection with part tracking, providing high sorting output and the ability to operate unattended for extended periods. It includes statistical analysis of checked components and is compatible with packaging machines.

Functionality and Flexibility
The machine features several test units on the test bench, allowing for high sorting output. It supports customer-specific part supply systems, such as bunkers and centrifugal feeders, enabling operation during "ghost shifts."

Key Features
  • 360° surface check and high-precision measurement.
  • Processes up to 600 parts per minute.
  • Intuitive system handling with graphical interface accessible on mobile devices.
  • Fast product changeover and controlled part tracking.
  • Machine dimensions: 2,100 mm x 1,020 mm x 2,250 mm.

Test Units
The number and design of test units depend on test criteria and part features. All units operate in parallel without clock cycle loss.

Output
Part tracking is implemented at both input and NOK-/OK- output stages. A passive OK-output interlock prevents parts from slipping through in case of system errors.

Software
The DS200 uses DVS standard software with an intuitive operating concept, facilitating easy new product teaching. It supports system diagnostics and information transfer to mobile devices.

Additional Features
  • Bright/dark field surface check.
  • High-precision telecentric measurement system.
  • Optional eddy current tester for internal material error detection.
  • 100% component expulsion rate.
  • Complete part tracking and fill level observation.

Contact Information
Dutch Vision Systems GmbH, Rolf-Hövelmann-Str. 2, D-16928 Pritzwalk OT Falkenhagen, Germany. Tel.: +49 (0) 3 39 86 / 614-0, E-mail: [email protected].
Branch in southern Germany: Am Bauernwald 3, 76764 Rheinzabern, Germany. Tel.: +49 (0) 7272 / 900 44 34, E-mail: [email protected].

System Analysis
The DS200 includes automatic system analysis and self-explanatory system state visualization. Check results are displayed on screen, and error images are saved with a timestamp.
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Catalog excerpts

High speed diagonal sorting machine for cylindric components-1

High speed diagonal sorting machine for cylindric components DS 200 Fast quality control To check the quality of cylindric mass produced components fast, part specific and reliable to the highest error detection levels. The system is used when surface quality and size measurement are important features to monitor. The 360° all around surface check and high-precision measurement in one machine Benefits A fully-automatic inspection with part tracking with the highest sorting output. DS200 offers unattended operating over many hours incl. statistics about the checked components. DS200 is designed to feed packaging machines. - Complete check of up to 600 parts/min. - Intuitive system handling with graphical system check also to be displayed on mobile devices. High functionality and flexibility DS200 is an inspection machine with several test units in the test bench and with very high sorting output. A customer-specific part supply, for instance a bunker and centrifugal feeders, allows the system to operate in “ghost shifts”. - Fast process change over to other products - Controlled part tracking over several test units - Machine dimensions (WxBxH) ca. 2.100 mm x 1.020 mm x 2.250

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High speed diagonal sorting machine for cylindric components-2

High speed diagonal sorting machine for cylindric components DS 200 Test unit The number of test units and their design depends on test criteria and on part features. All test units work parallel and without clock cycle loss. - Bright/dark field surface check - High-precision measurement with telecentric measurement system - An eddy current tester to detect internal material errors, can be added Output Part tracking is realised in the input as well as in the NOK-/OK- output. A passive OK-output interlock avoids parts to slip through in case of system error. - Component expulsion by 100% rate...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.