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HRB-3 Roll Bending Machine

HRB-3 Roll Bending Machine
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HRB-3 Roll Bending Machine

Product catalog summary
Introduction
Durma, with nearly 60 years of experience in sheet metal manufacturing, specializes in advanced plate roll bending machines. The company emphasizes high-quality manufacturing solutions using modern production lines and top-quality components.
HRB-4 Series Plate Rolls
The HRB-4 series is engineered for fast, accurate, and easy operation, suitable for bending plates up to 200 mm thick. It enhances productivity with efficient cycle times and features a robust machine body, user-friendly control units, and a high torque drive system.
General Specifications
  • Bending lengths up to 8000 mm and thicknesses up to 200 mm.
  • Capable of pre-bending, conical bending, and ellipse bending.
  • Hydraulic and electrical systems are protected from overloading.
Technical Features
  • High torque drive system with planetary reducer and hydraulic motor.
  • Planetary swing rolls system for perfect prebendings.
  • Hardened rolls and crowning system to compensate deflections.
Control Systems
  • Standard user-friendly control unit with options for NC and CNC control units.
  • NC control system can save 70 programs with up to 100 steps each.
Optional Features
  • Hydraulic side and vertical supports for large diameter and thin material bending.
  • Extended and profile bending rolls for additional flexibility.
HRB-3 Series Plate Rolls
The HRB-3 series is designed for medium-sized materials, ideal for rolling cones, and offers cost-effective solutions for large diameters. All rolls are driven with superior torque and speed.
Standard and Optional Equipment
  • Standard equipment includes PLC control system, induction hardened rolls, and overload protection.
  • Optional equipment includes polished rolls, adjustable turning speed, and hydraulic support systems.
Technical Specifications
Detailed specifications for various models are provided, highlighting bending capacities, motor power, and dimensions.
MRB and MRB-S Series Overview
The MRB and MRB-S Series Plate Rolls are motorized 3-roll machines designed for bending metal sheets, particularly thinner sheets with small lot sizes. They are suitable for small and medium enterprises due to their cost-effectiveness and wide industrial usage.
Specifications
The document lists specifications for different models within the MRB and MRB-S series, including bending length, capacity, pre-bending capabilities, top roll diameter, motor power, and dimensions.
Standard Equipment
Both series come with CE certification, conical bending capabilities, motorized back roll, gear-driven top and bottom rolls, a pendant command panel, SAE 1050 steel rolls, induction-hardened rolls, stress-relieved steel construction, and a brake system for precise bending.
Optional Equipment
Additional features include digital readout, motorized bottom roll tightening, ground rolls, roll extension for profile bending, special rolls for profile bending, and special packing for overseas shipments.
Additional Features
Features include hydraulic vertical and side supports, interchangeable top rolls, longer rolls for profile bending, oil cooling and heating, automatic centralized lubrication systems, plate feeding platforms with alignment units, special plate support systems, loading and unloading systems, and separate power cabinets.
Support and Services
DURMA offers consultancy, spare parts, R&D center services, service agreements, training, and after-sales service. The company emphasizes fast service and spare parts availability, with experienced personnel ready to assist customers.
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Catalog excerpts

HRB-3 Roll Bending Machine-1

DURMA HRB SERIES Plate Roll Bending • Strong • Precise • Efficient • Fast • High Repeatability

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HRB-3 Roll Bending Machine-2

The Winning Force As a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry. We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes while researching and implementing the latest technologies. In our three production plants with a total of 150.000 m², we dedicate 1,000 employees to delivering high quality manufacturing solutions at the best performance-to-price ratio in the market. From the innovations developed at...

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HRB-3 Roll Bending Machine-3

HRB-4 Series Plate Rolls “Fast, Accurate and Easy to Operate” Four plate rolls are more precise, productive, versatile, faster, safer and easier to operate than three roll machines. They are less dependent on operator competence. Ideal for bending plates up to 200 mm thick. Fast and Reliable Efficient Cycle Times User Friendly, Easy to Operate Increased Productivity Up to 200 mm Bending Thickness

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HRB-3 Roll Bending Machine-4

Finest Bending Performance “Durma always strives to be your preferred partner” Robust machine body and construction ensure long machine life and low maintenance. High torque drive system allows HRB to achieve shorter cycle times. User friendly control units makes it possible to be less dependant on operator competence. HRB Series Standard Features Robust Body Structure Machine’s body is strengthened and lowered to minimise the twists and deformation. Machine body, frame and steel bar connections are stress relieved after the welding operation. Planetary Swing Rolls System Electrical System Cabinet...

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HRB-3 Roll Bending Machine-5

HRB Series Standard Features Conical Bending System Strong body and angular bottom and side rolls enables to easily conical bend materials. While machile machines in the market bends conical 3 times of top roll diameter, Durma HRB machines can bend 1.5 times easily. Hydraulic System Rolls are positioned by hydraulic components. The precision of axes are maintained through the use of Bosch Rexroth valves. Pressure safety valves protect against peak pressures and overloads. Synchronized Rolls System Side rolls triggered by 4 different strong hydraulic cylinders. Syncronisation between Thanks to...

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HRB-3 Roll Bending Machine-6

HRB Series Optional Features Vertical and Side Support System NC Control Unit (HRB-4) In addition to standard user friendly control unit, all bending steps are recorded for operator in teaching mode. All recoreded movements can be repeated using automatic mode. NC control system has capacity to save 70 programs up to 100 steps each. Optional hydraulic side and vertical supports the sheet’s stretch and prevent deterioration of the bending form in big shaped bending. Moveable gauges with hydraulic double cylinders are produced from St52 steel construction. Sheet is easy sliding movement on supports...

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HRB-3 Roll Bending Machine-7

HRB Series Optional Features Both Vertical and Horizontal Working Special solution for corrugated sheet Both Vertical and Horizontal Working This option can be used when the large diameters bendings are not achived with the support systems and the height is limited, its requires a pit and with this pit machine can be more usefull as well as the height advantages. Extended and Profile Bending Rolls Extenden top and side Rolls with the universal bending roll sets bar, profile, angle profile can be easlie produced without needing any additional machinery, if needed special roll set can also be provided...

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HRB-3 Roll Bending Machine-8

HRB Series Special Features Full automaticand Horizontal Working Both Vertical bending line with loading and unloading Wind tower bending line Both Vertical and Horizontal Working Anguler Material Feeding System Material Feeding and Lip Alignment System With the long and large sizes of metal sheets there may always have difficulties to providing the accuracy, placing and keeping the control of the product. Robust Bearing and housing bearing will provide smooth movement towards the machine, motorized or manual feding tables also ensures the reduction of time and easy process. Opposite hydraulic...

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HRB-3 Roll Bending Machine-9

Standard & Optional Equipment Standard Equipments PLC control system Conical bending Induction hardened rolls Stress relieved steel construction body High tensile carbon steel rolls Sealed spherical roller bearings 2 rolls drive system (Upper roll 0 200 mm - 0 430 mm) 4 rolls drive system (Upper roll <0 430 mm) Fixed top roll (Upper roll 0 200 mm - 0 430 mm) Hydraulic opening cover Welding possibility on the machine Electronic synchronized rolls Mechanical synchronized bottom rolls Adjustable pinching pressure Overload protection Safety wire around the machine and emergency stop button on control...

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HRB-3 Roll Bending Machine-10

"Fast, Accurate and Easy to Operate” Hydraulics Plate 3-Roll Bending Machine Flexiblity of 3 roll for medium sizes by Durma technology Prebending of both the leading and trailing edge The mentioned values above is only works for 240 N/mmJ Different material and widths ; can be calculated by DURMA Roll Bending Calculator Conic bending capacities depends on the angle and half value of mentioned values above Weight and motor powers optionally goes higher levels with additionals Flexible machine for meditum to thick material Cost effective solutions for large diameters Wide working range Excellent...

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HRB-3 Roll Bending Machine-11

MRB-S Series Plate Rolls Motorised Assymetrical 3 Roll Machine Especially for thinner sheets with small lot sizes Easy prebending thanks to top & bottom rolls tighten the workplace Cost-oriented solutions for small and medium enterprises Wide range of industrial usage Fast on Service and Spare Parts Standard Equipment DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock. Our experienced and professional service personnel are always ready at your service. Our professional training and application enriched courses will give you an advantage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.