1. Catalogs
  2. Durex Industries
  3. Advanced Ceramic Heater Thermal Solutions

Advanced Ceramic Heater Thermal Solutions

Advanced Ceramic Heater Thermal Solutions

Advanced Ceramic Heater Thermal Solutions

Product catalog summary
Overview: Durex Industries' Rapid Fire Aluminum Nitride (AlN) heaters offer a combination of high thermal conductivity and dielectric strength, similar to stainless steel. These heaters include a tungsten RTD sensor for precise temperature control, achieving high watt density and thermal performance.
Specifications: AlN heaters can function in environments up to 1000°C (1832°F) and deliver up to 2000 W/in2 (310 W/cm2). They are resistant to most acids and alkalis, making them suitable for demanding applications.
Advantages: The heaters provide fast thermal response, high watt density, integrated RTD sensor, and high mechanical strength. The dielectric strength of AlN eliminates the need for magnesium oxide insulation, and its low porosity surface reduces contamination risks.
Applications: AlN heaters are used in industries such as analytical gas chromatography, clinical diagnostics, energy generation, medical devices, photonics, electronics assembly, and semiconductor manufacturing, ideal for applications requiring high thermal conductivity and temperature uniformity.
Design and Manufacturing: The multi-layer design involves sintering ceramic and metallic layers to form a monolithic structure, allowing integration of heater circuits and RTD sensors, enabling high power densities and rapid thermal cycling.
Material Properties: AlN offers high thermal conductivity (180 W/mK), low thermal expansion (4.3 x 10-6/°C), and high dielectric strength (16 x 106 V/m), suitable for high-temperature and high-power applications.
Conclusion: Durex Industries' AlN heaters provide a robust and efficient thermal solution for industrial applications, combining advanced ceramic technology with precise temperature control and high mechanical strength.
Material Properties Overview:
  • Specific Heat Capacity: Indicates the energy required to raise the temperature of a material by one degree Celsius.
  • Density (g/cm3): Measures the weight to volume ratio of a material.
  • Vicker Hardness (GPa): Reflects the physical hardness of a material.
  • Young’s Modulus of Elasticity (GPa): The ratio of uniaxial stress to uniaxial strain.
  • Flexural Strength (MPa): Measures a material's ability to resist bending or fracture.
  • Dielectric Strength (V/m) @ 25°C: Assesses a material's electrical insulation resistance.

Note: Property values can vary with the addition of alloys or changes in process procedures.

Monolithic AIN Chiller Technology:
  • Cooling: Utilizes microfluidic channels for efficient temperature regulation.
  • Heating: Integrated systems for controlled heating processes.
  • Vacuum Check: Ensures system integrity and performance.
  • RTD Heater: Provides precise temperature control.
See more

Catalog excerpts

Advanced Ceramic Heater Thermal Solutions-1

Advanced Ceramic Heater Thermal Solutions Heating Vacuum Check Z-AXIS Thermal Solution™ Traditional industrial heater designs are usually 2-dimensional and have inherent heat transfer and thermal solution limitations. Durex’ aluminum nitride (AlN) ceramic heater technology gives engineers the ability to actualize a Z-axis thermal solution. The Advanced Ceramic Heater Thermal Solutions Rapid Fire™ Aluminum Nitride (AlN) Heaters Durex Industries’ Rapid Fire aluminum nitride (AlN) ceramic heater solutions combine the thermal conductivity of aluminum and dielectric strength of specialty ceramics with physical properties similar to stainless steel. Additionally, a tungsten (W) RTD Sensor is integrated into the multi-layer heater construction to provide maximum control of this high watt density heater. New levels of machine design and thermal performance can be achieved through the excellent thermal, dielectric and physical properties of AlN heaters. Cooling (Microfluidic Channels) AlN material layers and circuits are sintered at high temperature to form a monolithic 3-dimensional solution. This integrated thermal solution may include multi-layers of heater circuits, RTD sensor elements, RF grids, ground plains, cooling, gas and vacuum channels. Monolithic AIN Chiller Technology Heater Sheath Material Thermal and Physical Properties* Aluminum Nitride AlN Thermal Conductivity (W/K·m) Thermal Conductivity is a measurement of a material's ability to conduct heat: higher value = faster more uniform heat transfer Coefficient of Thermal Expansion (x10-6/°C) Coefficient of Thermal Expansion (CTE) is a measurement of material expansion resulting from change in temperature: lower value = less material expansion Heat Capacity is amount of heat required to raise temperature of a material one degree centigrade: higher value = less energy to heat material Density is the measurement of a material's weight to volume: lower value = less weight and fast heating Vicker Hardness is a measurement of the physical hardness of a material: higher value = harder material Young’s Modulus of Elasticity (Gpa) Young's Modulus of Elasticity is the ratio of a material's uniaxil stress over uniaxil strain : higher value = less tensile strength Flexural Strength is the measurement of a material's bend or fracture strength: higher value = better material flexibility Dielectric Strength is a measurement of a material's electrical insulation resistance: higher value = better electrical insulation * Property values reflect typical performance and can vary by adding alloys and / or process procedures. Ceramic heater technologies offer significant advantages over metal based sheath heaters that have limitations in thermal performance or material compatibility. Durex’ ceramic heaters can operate in atmospheric and vacuum environments up to 1000°C (1832°F). With its excellent thermal conductivity, AlN heaters can be designed with a multilayer construction that can deliver up to 2000 W/in2 (310 W/cm2). With chemical resistance to most acidic and alkaline solutions, these compact robust heaters are an ideal solution for demanding thermal applications. Ceramic heaters can be custom designed to optimize thermal performance for instrumentation and equipment applications. Rapid Fire AlN Advantages • Thermal conductivity equivalent to aluminum for fast and uniform thermal response • Watt density higher than any metal or ceramic heater technology for concentrated heat in a small area • Integrated RTD sensor for optimum heater temperature control • Dielectric strength eliminates need for magnesium oxide insulation (MgO) layer used in metal heaters • Heater temperature up to 1000°C (1832°F) for high temperature applications • Low porosity non-stick surface reduces potential for process contamination • Chemically inert to most acid and alkaline environments • High mechanical strength, hardness and wear resistance for industrial applications Visit us online at: www.durexindustries.com or e-mail: [email protected] © 2016 Durex Industries, 190 Detroit Street, Cary, IL 60013-2979 Ph: 847-639-5600 Fax: 847-639-2199 www.durexindustries.com

 Open the catalog to page 1
Advanced Ceramic Heater Thermal Solutions-2

Advanced Ceramic Heater Thermal Solutions • Thermal conductivity equivalent to aluminum for fast and uniform thermal response • Watt density: up to 2000 W/in2 (310 W/cm2). • AlN thermal conductivity: 180 W/mK • Rapid ramp rate: 0-400°C (32 to 752°F) in less than 2 seconds • Atmospheric and inert gas environments applications Precision manufacturing processes and machining capabilities allow for unique 3D designs such as a cylindrical (tube) heater. Cylindrical heater applications include gas and liquid heating in instrumentation such as gas chromatographs, mass spectrometers, and medical devices....

 Open the catalog to page 2
Advanced Ceramic Heater Thermal Solutions-3

Advanced Ceramic Heater Thermal Solutions • Thermal conductivity equivalent to aluminum for fast and uniform thermal response • Watt density: up to 2000 W/in2 (310 W/cm2). • AlN thermal conductivity: 180 W/mK • Rapid ramp rate: 0-400°C (32 to 752°F) in less than 2 seconds • Atmospheric and inert gas environments applications Precision manufacturing processes and machining capabilities allow for unique 3D designs such as a cylindrical (tube) heater. Cylindrical heater applications include gas and liquid heating in instrumentation such as gas chromatographs, mass spectrometers, and medical devices....

 Open the catalog to page 3
Advanced Ceramic Heater Thermal Solutions-4

Advanced Ceramic Heater Thermal Solutions Heating Vacuum Check Z-AXIS Thermal Solution™ Traditional industrial heater designs are usually 2-dimensional and have inherent heat transfer and thermal solution limitations. Durex’ aluminum nitride (AlN) ceramic heater technology gives engineers the ability to actualize a Z-axis thermal solution. The Advanced Ceramic Heater Thermal Solutions Rapid Fire™ Aluminum Nitride (AlN) Heaters Durex Industries’ Rapid Fire aluminum nitride (AlN) ceramic heater solutions combine the thermal conductivity of aluminum and dielectric strength of specialty ceramics...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.