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DURAG GROUP
D-VTA 200 Cement

D-VTA 200 Cement

Product catalog summary

Overview: The document outlines a comprehensive system designed for optimizing combustion processes and environmental monitoring in cement plants. It focuses on video-based thermography and spectroscopy systems to enhance the efficiency and quality of clinker production.

System Components:

Video System: Provides real-time color video display for visual monitoring of the sinter zone and clinker cooler. It helps in assessing flame form, burner position, and clinker formation.
Thermography System: Includes video system components and a system computer with software modules for temperature determination and thermal analysis. It allows for the identification of anomalies in the burning and cooling processes.
Spectroscopy System: Requires additional spectrometers and fiber-optic connections. It analyzes radiation from the combustion process, offering functions like free lime prediction and process optimization.

Field and Control Room Equipment:

Field Components: Include a pneumatically operated retraction system, field control cabinet, and signal processing units for data transmission.
Control Room Equipment: Comprises a system computer for data processing and video monitors for live process images.

Technical Specifications:

Temperature Range: 1000°C – 2000°C
Optical Alignment: Sensors aligned axially or at a 45° angle.
Data Interfaces: RS232, RS422, RS485, Ethernet with various protocols.
Cooling and Compressed Air Requirements: Detailed specifications for cooling water and compressed air quality and volume.

Applications and Benefits:

Optimization of burner operation and secondary fuel control.
Stabilization of product quality and maintenance cycle optimization.
Early detection of process anomalies like "snowman" and "red river" formations.

Contact Information: The document provides contact details for DURAG Group's international offices, highlighting their global presence.

Catalog excerpts

Video-based Thermography for Cement Plants Drehrohrofen Rotary Kiln Kiln OfenCamera kamera Steuerung Control Videosignal Video Signal Feldschaltschrank Field Control Cabinet Digital Video Digitaler Videoand Datenlink und Data Link (Fibre Optics) (Glasfaser ) Klinkerkühlerkamera Clinker Cooler Camera Videosignal Video Signal Steuerung Control Feldschaltschrank Field Control Cabinet Control Room Digitaler VideoDigital und Datenlink and Data Link (Glasfaser ) (Fibre Optics) Video VideoMonitor 1 monitor 1 (option) Leitstand Video VideoMonitor 2 monitor 2 (option) Graphics GrafikMonitor monitor The information system for: ● Optimization of main burner operation ● Secondary fuel control ● Free lime prediction ● Stabilization of product quality ● Detection of „snowman“ and „red river“ ● Optimization of maintenance and repair cycles smart solutions for combusti

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Video Monitoring The D-VTA 200 video and thermography system The thermography analyzing system is a modular system specially developed for use in the cement industry, to monitor the clinker manufacturing process. Intelligent sensors allow contactless, optical and thermal online analysis of processes in the sinter zone in rotary kilns and in clinker coolers. ●● pneumatically operated retraction system with monitoring units for the cooling and flushing media, including integrated air accumulator ●● Field control cabinet for control of the sensors, operation of the optional spectrometers and the...

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• Measurement of the flame and clinker temperatures (reference) • Assessment of the thermal influence of the main burner flame on the burning process (radiation behaviour and temperature transition). duragH process & systems technology Technical data • Free lime prediction from correlation of spectroscopy data and process data (DURAG patent). This prediction indicates the process trend sensitively and at an early stage, providing the possibility of process optimization. Video system PAL, picture elements: 752(H) x 582(V), fixed focus Temperature range 1000°C - 2000°C 600 x 380 x 210 mm (HxWxD)...

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DURAG GROUP Germany DURAG ItalyDURAG China DURAG . India ©DURAG GROUP 11/2011 • Subject to change without notice process & systems technology DURAG France S.a.r.l. Parc GIP Charles de Gaulle 49, rue Leonard de Vinci, BP 70166 95691 Goussainville CEDEX, France Tel. +33 1 301 811 80 Fax +33 1 393 383 60 E-Mail: [email protected] DURAG Italia S.r.l. Via Carlo Panseri, 118, CIM uffici, P. secondo 28100 Novara, Italy Tel. +39 0321 679569 Fax +39 0321 474165 E-Mail: [email protected] DURAG UK Office Suite 17, Brookside Business Park Cold Meece, Stone, Staffordshire ST15 0RZ, United Kingdom Tel. +44...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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