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DUNLOP FERROFLEX

DUNLOP FERROFLEX

DUNLOP FERROFLEX

Product catalog summary
Overview: Dunlop Ferroflex conveyor belts are designed for demanding service conditions, offering a wide range of premium quality grades with steel fabric reinforcement. They are suitable for carrying heavy bulk materials over long distances and are resistant to high-impact, ripping, and tearing.
Specifications:
  • Tensile strengths range from 500 N/mm to 2000 N/mm.
  • Widths available from 500mm to 2200mm.
  • Cover compounds withstand temperatures from -60°C to +400°C, including fire, oil, extreme cold, and abrasion resistance.
  • Low elongation of 0.25% at 10% of normal tensile strength.
  • High impact and tear resistance due to dense steel cord carcass.
  • Suitable for small pulley diameters and elevator belting.
Carcass Construction: Two constructions are available: FIW and FSW. FIW has a single transversal layer of steel cords, while FSW has two layers. Both are available in various Dunlop cover qualities.
Application Areas: Suitable for industries such as cement, quarries, wood, paper and pulp, recycling, steel, and transshipment. The FSW belt is ideal for elevator belts conveying hot materials due to its low elongation and high heat resistance.
Technical Support: Dunlop offers extensive customer service, including belt calculation services, technical training, splice training, troubleshooting, and after-sales support.
Technical Information: The document provides guidelines for determining belt thickness and weight, as well as specifications for different belt types and their applications. It includes a table detailing carcass thickness, weight, and suitable pulley diameters for various belt types.
Cover Qualities: Dunlop offers a range of cover qualities, all anti-static according to EN 20284, including abrasion-resistant, heat-resistant, oil-resistant, and fire-resistant options.
Contact Information: Dunlop provides a helpline and contact details for various international offices for customer support and guidance.
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Catalog excerpts

DUNLOP FERROFLEX-1

DUNLOP FERROFLEX CONVEYOR BELTS AVAILABLE IN A WIDE RANGE OF PREMIUM QUALITY GRADES STEEL REINFORCED FOR HIGH RESISTANCE TO STEEL FABRIC REINFORCED BELTING ■■ Tensile strengths available from 500 N/mm up to 2000 N/mm ■■ Wide range of widths available, from 500 up to 2200mm ■■ Available in a range of cover compounds from -60°C up to +400°C including fire resistant, oil, extreme cold and abrasion resistant ■■ Low elongation 0.25% at 10% of the normal tensile strength ■■ High impact and tear resistance due to dense steel cord carcass ■■ Small pulley diameters ■■ Super-strong carcass ideal for elevator belting Dunlop Ferroflex steel fabric reinforced belting is specifically designed for demanding service conditions such as carrying heavy bulk materials, particularly where long distances and/or high-impact, ripping and tearing is involved. Ferroflex has a tension layer composed of longitudinal steel cords through which the power is transmitted. The transverse steel cords reinforce the belt and protect against impact and tears. This well-proven carcass construction has particularly good ‘low elongation’ characteristics. There are two Ferroflex constructions available. These are are referred to as ‘FIW’ and ‘FSW’. The FIW carcass has a single transversal layer of steel cords on top of the longitudinal steel cords. The FSW carcass has two transversal layers of steel cords situated at both sides of the longitudinal steel cords. Both constructions are available in many Dunlop cover qualities. APPLICATION AREAS Ferroflex provides top class reliability and durability in a wide cross-section of industries including cement, quarries, wood, paper and pulp, recycling, steel and transshipment. The FSW reinforced belt can be supplied with cable free zones to make the installation of buckets and fasteners easier and to create a dynamically stronger belt, which combined with its low elongation characteristics and high heat resistant Deltahete rubber covers mean that it is ideally suited as an elevator belt for conveying hot materials. EXCELLENT ‘LONG DISTANCE’ HANDLING CHARACTERISTICS LOW ELONGATION IDEALLY SUITED FOR USE AS ELEVATOR BELTING UNRIVALLED TECHNICAL SUPPORT AND GUIDANCE When you buy from Dunlop you get more than just quality conveyor belts because we have one of the largest, most experienced and highly trained teams of conveyor belt specialists and application engineers in the industry. Dunlop provides an unrivalled level of customer service — visiting our customers on‑site, providing advice, guidance and practical support including: ►► Belt calculation services CARCASS CONSTRUCTION IMPACT, RIPPING & TEARING ADDITIONAL INFORMATION We are never more than a phone call away when our customers need our help or advice. This service is extremely well supported by our extensive network of highly reputable Dunlop Authorised Distributors, Vulcanisers and Approved Agents. ►► Technical training (on-site and Dunlop based) ►► Splice training ►► Trouble shooting and problem solving ►

 Open the catalog to page 1
DUNLOP FERROFLEX-2

TECHNICAL INFORMATION Carcassthickness[mm] Pulley diameters * Max. belt width [mm] for satisfactory load support with material density of t/m3: ** F 500 IW 3.2 5.8 500 400 315 500 1600 1400 1200 1000 * Diameter for belt-loads from 60% up to 100%. For lower loads a smaller diameter can also be suitable. ** The load support of a belt is a factor of the belt width, belt strength and bulk material density. The table indicates the limits for correct load support, based on three idlers of the same length set at 30°. Add the sum of the covers to the carcass thickness. TAIL PULLEY (B) TO DETERMINE THE...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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