Overview: This document provides a comprehensive guide to Dunkermotoren's range of motors, gearboxes, controllers, and related accessories for the 2023/24 period. It includes detailed specifications, modular system options, and application examples.
Specifications: The document covers various types of motors including brushed
DC motors (Series GR), brushless DC motors (Series BG),
AC motors (Series KD/DR), and linear products. Each motor type is detailed with specifications such as power output, voltage, speed, and torque.
Gearboxes: Different gearbox types are available, including planetary, worm, spirotec, and bevel gearboxes, each with specific load capacities and torque ranges.
Controllers: Integrated and external controllers are discussed, with options like dGo, dMove, and dPro, offering features such as condition monitoring and predictive maintenance.
Modular System: Dunkermotoren offers a flexible modular system allowing for customized drive solutions by combining standardized motors, gears, and accessories.
Applications: The document lists various application areas such as warehouse automation, packaging, semiconductors, food and beverage, agriculture, healthcare, and building automation.
Product Classification: Products are categorized into stock program, preferred series, standard products, and on-request items, each with different availability and delivery times.
Environmental Responsibility: Dunkermotoren emphasizes energy efficiency with motors surpassing IE4/IE5 standards and efforts to reduce CO2 emissions during production.
Technical Information: Detailed technical data is provided for each product, including encoder and brake options, and the document includes a disclaimer regarding performance variability based on application conditions.
Configuration and Parameter Management: The document outlines the configuration of rotation direction and parameter management, including storage in non-volatile memory. It also covers the assignment of digital input and output functions.
Device Functions: All dMove and dPro devices support various functions, although some may be limited by hardware. These include bus mode functionalities for motors and external electronics.
Operating Modes: The document details several operating modes: CANopen (CO), Industrial Ethernet EtherCAT (EC), PROFINET (PN), and Ethernet/IP (EI).
Integrated Functional Safety: The document describes the STO feature, which meets various safety standards and is integrated into motors or external controllers without changing their size.
Software Tools: Several software tools are mentioned, including PI Drive Assistant, Drive Assistant 5, and SI Configurator.
Positioning and Control Modules: Various modules are described for positioning, speed, and current control, allowing for detailed parameter settings and operation modes.
Commissioning and Diagnostic Tools: Tools for commissioning without a Bus Master are available, offering features like automated detection, online tuning, and firmware updates.
Functionalities and Features: Over 250 motor parameters can be adjusted, with examples including encoder-divider settings and electronic backlash compensation.
MotionCode: A programming environment for dPro and dMove motors and controllers, allowing direct programming of functional logic on motors and controllers using C.
MotionCode Programming Environment: Allows programming directly on motors and controllers using C language, with features like access to all motor parameters and integration with Drive Assistant software.
Smart Diagnostics Packages: Various packages are available, supporting different numbers of connected motors and data volumes.
Training Services: Includes courses like MotionCode Programming for Beginners and Motor Design and Selection.
Support Services: Offers phone support, on-site support, and service contracts with prioritized support.
IIoT Solutions - nexofox: Includes IIoT workshops and EDGE programming services.
Technical Information: Detailed tables provide information on motor specifications, including winding, resolution, nominal speed, and current for various motor models.
Specifications and Parameters: The document outlines the specifications for gearboxes, focusing on parameters such as nominal torque, maximum acceleration torque, and emergency stop torque.
Operating Modes: The gearboxes are designed according to DIN EN 60034-1 standards, with continuous operation (S1) and intermittent operation (S8) being the primary modes.
Performance Metrics: Key performance metrics include allowed permanent output power, maximum intermittent output power, efficiency, and maximum axial and radial loads.
Design Considerations: When selecting motors and gearboxes, factors such as operating mode, expected lifespan, required torque and speed, available space, supply voltage, environmental conditions, and control electronics requirements must be considered.
Encoder Signals: Many drives come with integrated or attached encoders, which vary in resolution depending on the application.
Technical Specifications and Components: Hall sensors are used in brushless DC motors to detect rotor position for winding energization.
Incremental Encoders: Used for positioning tasks, these encoders have two output channels to determine motor speed and direction.
Handbook for Motor Selection: Provides formulas, terms, and explanations for drive system calculations, aiding users in motor design and selection.
Product Configurator: Dunkermotoren offers an online configurator for selecting motors, controls, and gearboxes based on user-defined parameters.
Brushed DC Motors - Series GR: The GR series features long life, low detent torques, high efficiency, and robust design.
Specifications: The document lists specifications for different motor models such as GR 30, GR 30S, GR 42x25, GR 42x40, and GR 53x30.
Components and Options: The motors can be configured with various components such as planetary gearboxes, controllers, encoders, and brakes.
Customization and Features: The motors offer features like mechanical commutation for long life, operation in both rotation directions, and ball bearings at the motor output shaft.
Protection and Efficiency: The motors are designed for high efficiency and low noise operation.
Usage and Configuration: Users can configure their products and download technical data and drawings from the Dunkermotoren website.
Technical Specifications: The document provides detailed specifications for various motor models, including BGA 22 dCore, BG 32 dCore, BG 42 dCore, and BG 45.
Procedures and Standards: The document references compliance with EN 60034 for characteristic diagrams and provides guidelines for permissible shaft-loads and point of application load.
Recommendations: Motors are available with integrated feedback and hall sensors for rotor position detection.
Key Features: The motors are described as highly dynamic 3-phase BLDC or EC motors with 8-pole neodymium magnets.
Modular System and Accessories: The document outlines a modular system allowing for individual configuration of products.
Additional Information: For further product information and configuration options, the document directs readers to visit the Dunkermotoren website.
Overview: This document provides technical specifications and data for various models of Dunkermotoren's BG series motors, including BG 62, BG 65, BG 66, and BG 75 dCore motors.
Specifications: Details on nominal voltage, current, torque, speed, and other performance metrics are provided for each model.
Procedures and Recommendations: Motors are available with integrated feedback systems and can be configured with various controllers, encoders, brakes, and gearboxes.
Standards and Certifications: Motors comply with EN 60034 standards.
Additional Information: Characteristic diagrams are provided for each motor model, illustrating performance metrics such as current torque, speed torque, and efficiency.
Overview: This document provides technical specifications and features of various brushless DC motors (BLDC) from Dunkermotoren, highlighting their dynamic capabilities, integrated electronics, and modular compatibility with encoders and gearboxes.
Specifications: The document details the specifications for different motor models, including BG 32, BG 42, and BG 45 series.
Features: The motors are characterized by their high dynamic performance, use of 8-pole neodymium magnets, and integrated commutation electronics.
Modular System: The motors can be configured with additional components such as encoders, brakes, and planetary gearboxes.
Performance Diagrams: Characteristic diagrams are provided in accordance with EN 60034 standards.
Control and Operation: The document describes the control capabilities of the motors, including speed, torque, and position control.
Protection and Certification: The motors offer high IP protection against water and contamination, inherent overload protection, and are programmable with MotionCode.
Additional Information: For further product information, technical data, and configuration options, the document directs users to visit Dunkermotoren's website.
Overview: This document provides technical specifications and configurations for Dunkermotoren's BG series motors, specifically the BG 66 and BG 75 models.
Specifications: Details on dimensions, permissible shaft loads, modular systems, and various motor configurations are provided.
Procedures and Configurations: Motors can be controlled via CANopen or in standalone mode using digital and analog inputs.
Standards and Certifications: Motors comply with EN 60034 standards.
Recommendations: For optimal performance, ensure the correct configuration of digital and analog inputs.
Specifications: The document provides detailed specifications for various motor models, including maximum output power, torque constant, peak current, voltage range, rotor inertia, and motor weight.
Procedures and Features: The motors come with integrated 4Q servo controllers and high-resolution encoder systems.
Standards and Certifications: The motors comply with EN 60034 standards and are available with certifications for different voltage levels.
Recommendations and Best Practices: The document suggests using the motors in configurations that match the application requirements.
Data and Diagrams: Characteristic diagrams are provided to illustrate performance metrics such as current torque, speed torque, and efficiency.
Additional Information: Further details and technical data can be accessed through the Dunkermotoren website.
Specifications: The document outlines the specifications of a series of motors, highlighting their rugged design and maintenance-free operation throughout their lifetime.
Technical Data: The document provides detailed technical data for various motor models, including nominal voltage, output power, speed, torque, and other electrical characteristics.
Modular System: The motors are part of a modular system that allows for customization with planetary gearboxes, worm gearboxes, and brakes.
Dimensions and Installation: The document provides dimensions for various motor models, indicating that the terminal box can be turned 180° by the user.
Additional Features: The motors are designed with a focus on durability and efficiency, featuring a robust build, maintenance-free operation, and compatibility with various accessories.
Specifications: The document provides detailed specifications for various motor series, including KD/DR 52.0 and 62.0.
Procedures: Instructions for electrical connections and the configuration of the terminal box are outlined.
Standards and Recommendations: The document emphasizes the high efficiency of the linear drive systems, which reduces running costs and supports environmental protection.
Product Overview: The document provides an overview of linear products, including the ST, SL, CASM, and LS series.
Technical Data: Technical data for different models, such as the ServoTube 11 and SCA 11, are provided.
Accessories and Options: Various accessories and options for linear motors and electric cylinders are listed.
Overview: The document provides technical specifications and installation instructions for the SM11xx module and related products from Dunkermotoren.
Specifications: Details on dimensions, force capabilities, and optional features for various models are provided.
Dimensions and Mass: Module lengths range from 1104 mm to 1116 mm with corresponding masses calculated based on system length.
Performance Data: Peak Force and Continuous Stall Force are detailed for different models.
Installation and Assembly: Includes detailed instructions for module assembly and installation.
Additional Information: For further product information, visit the Dunkermotoren website.
Specifications: The document provides detailed specifications for linear
actuators, specifically the XTR and SM series.
Procedures: For optimal performance, the continuous force can be increased by up to 20% with appropriate cooling measures.
Standards and Recommendations: The actuators are designed for high-speed positioning and are equipped with integrated position sensors.
Options and Customization: Various options are available, including brake systems, controllers, and feedback integration.
Key Data and Dimensions: The document includes detailed tables of dimensions for different module lengths and strokes.
Additional Information: For further product information, the document directs readers to visit the Dunkermotoren website.
Specifications: The document provides detailed specifications for ServoTube actuators and linear motors.
Procedures: Installation instructions are provided, including details on system length calculations and mounting requirements.
Standards and Recommendations: The document highlights the use of standard components and compatibility with commercially available servo controllers.
Data and Tables: Several tables are included, detailing dimensions, stroke lengths, and force capabilities for different models.
Key Features: High dynamic 3-phase linear motor, integrated linear encoder, maintenance-free sleeve bearing system, IP65 protection class.
Additional Information: The document advises consulting the factory for longer stroke lengths and provides contact information for further inquiries.
Overview: The document provides detailed technical specifications and features of Dunkermotoren's linear products, including linear spindle motors and controllers.
Linear Spindle Motors: The linear spindle motors are available with both brushed and brushless DC motors.
Specifications: The document lists various models with their respective spindle pitch, efficiency, motor dimensions, and force capabilities.
Controllers: Dunkermotoren's controllers, such as the BGE series, are optimized for both brushless and brushed motors.
Breaking Chopper: The BR 8075 series protects systems from voltage peaks during motor braking.
Technical Data: Detailed technical data is provided for each product, including nominal voltage, current, gearbox reduction, and permissible peak current.
Additional Features: The products support condition monitoring, are programmable, and come with various supply voltage versions.
Specifications: The document provides technical specifications for the BGE 5510 dPro and BGE 6005 A controllers.
Operation Modes: The controllers support various operation modes including Slave (CO) and Stand-alone (I/O).
Environmental Conditions: The operational environmental temperature range is 0 to 40°C with a relative humidity of 5 to 60% (non-condensing).
Additional Features: The document mentions additional features such as programmable supply voltage versions and smart diagnostics.
Product Variants: The document also describes variants like the BGE 6005 A, which is a compact 4-quadrant controller for both brushed and brushless DC motors.
Recommendations: For deviations from specified environmental conditions, users are advised to contact Dunkermotoren to verify product suitability.
Connector Description: Details various connectors and their specifications, including mating connectors with screw terminals, Phoenix Contact connectors, and Amphenol series connectors.
Accessories and Bus Connections: Information on accessories for BG/BGE series, including bus connections and drop cables for EtherCAT, Profinet, EtherNet/IP, and PROFIBUS.
Starter Kits: Details on starter kits for integrating drives and controllers into CANopen networks.
Contact Information: Contact details for Dunkermotoren representatives and distributors across various countries.
Key Features: Various connector types and configurations, detailed part numbers for ordering, starter kits for motor integration and configuration, global contact information for support and sales.
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Handbook for selection of motors