VWB4900 Vibration Welder

VWB4900 Vibration Welder

VWB4900 Vibration Welder

Product catalog summary
Overview: The document provides detailed specifications and features of the Dukane VWB4900 Vibration Welder, a high-performance machine designed for industrial applications.
Features:
  • Electromechanical vibration head assembly operating at 200-240Hz.
  • Super rigid four rail table slide system and a one-piece flame cut bridge, noted as the heaviest in its class.
  • Solid state 50hp digital vibration drive and hydraulic lift/clamp force with a maximum of 5,500 lbs (31,000 N).
  • Equipped with an Allen-Bradley Compactlogix controller and Panelview Plus 700 full-color touch screen HMI.
  • Includes an intuitive help menu, part parameter monitoring, and language support in English and Spanish.
  • Automatic tuning with auto ping mode and programmable amplitude ranging from 0.020" to 0.070" (0.5 to 1.8 mm).
  • Welding options include weld by time or distance, with additional features like optical zero force cycle activation switches and light curtain for safety.
  • Customizable options for PLC and HMI interfaces, paint, and machine specifications.
Specifications:
  • Table size is 72" x 24" (1829mm x 610mm) with a table opening of 58” by 12” (1470 x 305mm).
  • Upper tool weight ranges from 110-200 pounds (50-90kg) with a low lift table height of 41" (1040mm).
  • Stroke length is 20" (500mm) with a maximum daylight of 25" (630mm).
  • Door opening dimensions are 26" high x 76" wide (660mm x 1931mm).
  • Operates at less than 80 dB for noise control.
Requirements:
  • Electric service requires 480V, 3 Phase, 40 Amps, with custom input voltage kits available.
  • Pneumatic service requires 75 to 90 PSI (5-6 Bar).
  • Approximate shipping weight is 7800 lbs (3546 kg).
Certifications: The machine is ISO 9001 certified, ensuring quality management standards.
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Catalog excerpts

VWB4900 Vibration Welder-1

Intelligent Assembly Solutions Vibration Welder • Electromechanical vibration head assembly (200-240Hz) • Super rigid four rail table slide system • One piece flame cut bridge (heaviest in class, in the industry) • Solid state 50hp digital vibration drive • Hydraulic lift/clamp force max. 5,500 lbs. (31,000 N), 20 gallon (75.6 L) reservoir • Allen-Bradley Compactlogix controller with add-on expansion available • Allen-Bradley Panelview Plus 700 full color touch sceen HMI • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Language capabilities, English and Spanish • Automatic tuning with auto ping mode • Programmable amplitude 0.020" to 0.070" (0.5 to 1.8 mm) • Weld by time or weld by distance (absolute or collapsed) • Interior work light • Optical zero force cycle activation switches • Light Curtain for single switch activation • Dual external utility outlets • Programmable amplitude and pressure profile, up to 5 steps • Table size 72" x 24" (1829mm x 610mm) (also max. tool size*) • Table opening 58” by 12” (1470 x 305) with max. depth 20” (500mm) [except F/B center strip 3” (75mm) wide with depth ½” (12mm)]** • Upper tool weight 110-200 pounds (50-90kg) • Low 41" (1040mm) lift table height • 20" (500mm) Stroke, 25" (630mm) Max daylight • Door opening 26" high x 76" wide (660mm x 1931mm) • Less than 80 dB in operation (continuous measurement) OPTIONS • Position adjustable cycle activation switches • Exterior work light • Customer-specified PLC and HMI interface (Siemens or Mitsubishi) • Custom paint per customer specification • Rear sliding door for pass-through operation • Programmable pneumatic clamp or eject valves and/ or programmable part-in-place sensing • Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available. * Tooling can in some instances overhang the back of the table by a modest amount. Consult Dukane for more information. ** Custom lift table or custom frame can be quoted to allow for an uninterrupted bucket of greater depth. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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VWB4900 Vibration Welder-2

VWB4900 Vibration Welder Dimensions Plan View 1) OUTLINE DRAWING SHOWS EXTERNAL DIMS. ONLY. 2) FRONT SLIDING DOOR RAISES TO CLOSE OFF OPENING. 3) LIFT TABLE LOAD HEIGHT IS PROGRAMMABLE. 5) AIR REQUIREMENT: MIN 75 PSI 1 SCFM. CLEAN, DRY. MACHINE WEIGHT: APPROX. 7,800 LBS Right Side Fixture hole patterns and dimensions. UPPER TOOL LIFT TABLE Electric Service Required: 480V, 3 Phase, 40 Amps (custom input voltage kits available) Pneumatic Service Required: 75 to 90PSI (5-6 Bar) Approximate Shipping Weight 7800 lbs, (3546 kg) Note: All specifications are subject to change without notice. Please consult...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.