VWB4700LPT Vibration Welder

VWB4700LPT Vibration Welder

VWB4700LPT Vibration Welder

Product catalog summary
Overview: The Dukane VWB4700LPT is a vibration welder designed for intelligent assembly solutions, featuring a robust construction and advanced control systems.
Features:
  • Electromechanical vibration head assembly operating at 200-240 Hz.
  • Four rail table slide system and a super rigid structural steel frame.
  • One-piece flame cut bridge, noted as the heaviest in its class.
  • Structural tubular steel table with a solid-state 50 hp digital variable frequency drive.
  • Hydraulic lift/clamp force with a maximum of 5500 lbs. (22,000N) and a 20-gallon (75.6L) reservoir.
  • Allen-Bradley Compactlogix controller with expansion options and a full-color touch screen HMI.
  • Part parameter monitoring with programmable limits and support for multiple sensors and valves.
  • Automatic tuning with auto ping capability and programmable amplitude ranging from 0.040” to 0.070” (1.0 to 1.8mm).
  • Weld by time or distance with amplitude and pressure profiles up to 5 steps.
  • Interior work light and optical zero force cycle start activation switches.
  • Light curtain for single switch activation.
Specifications:
  • Table and maximum lower tool size: 52” x 24” (1320 x 610 mm).
  • Door opening: 26” high x 55” wide (660 x 1400 mm).
  • Upper tool weight: 60 – 180 lbs. (28 - 82 kg) with a maximum size of 20” x 44” (510 x 1120 mm).
  • Lift table height: 41” (1040 mm) with a 20” (500mm) stroke and 25” (630mm) max. opening.
  • Footprint: 51” x 101” (1.3 x 2.6 m).
  • Pneumatic manifold supports additional 2 valves.
Options:
  • Position adjustable cycle activation switches and exterior work light.
  • PLC options for Siemens or Mitsubishi.
  • Custom paint specifications and rear sliding door for pass-through operation.
  • Programmable pneumatic valves for clamps and slides.
Design Notes: The machine design includes an upper tooling head with an 80 mm x 80 mm mounting bolt pattern and 6 mounting holes in the lower table for standard tooling. It is optimized for larger tooling, such as intake manifold parts, and emphasizes a super rigid table, frame, and slide assembly.
Certification: ISO 9001 certified.
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Catalog excerpts

VWB4700LPT Vibration Welder-1

Intelligent Assembly Solutions Vibration Welder The LPT machine design incorporates an upper tooling head with an industry standard 80 mm x 80 mm mounting bolt pattern. It also includes 6 mounting holes in the lower table to accept the industry standard built tooling. This machine platform is used for larger tooling that is typically seen but not limited to the intake manifold type of parts. While we have worked hard to match industry mounting standards, the industry will have to work hard to compete with our super rigid table, frame and slide assembly that has become the hallmark of Dukane vibration welding machines. FEATURES • Electromechanical vibration head assembly (200-240 Hz) • Interior work light • Four rail table slide system • Optical zero force cycle start activation switches • Super rigid structural steel frame • Light curtain for single switch activation • One piece flame cut bridge (heaviest in class, in the industry) • Structural tubular steel table • Solid state 50 hp digital variable frequency drive • Hydraulic lift / clamp force maximum 5500 lbs. (22,000N) 20 gallon ( 75.6L) reservoir • Allen-Bradley Compactlogix controller with add-on expansion available • Table and maximum lower tool size 52” x 24” (1320 x 610 mm)* • Door Opening 26” high x 55” wide (660 x 1400 mm) • Upper tool weight 60 – 180 lbs. (28 - 82 kg) • Upper tool maximum size 20” x 44” (510 x 1120 mm) • Low 41” (1040 mm) lift table height • Allen-Bradley Panel View 700 full color touch screen HMI • Part parameter monitoring with programmable limits • Small 51” x 101” (1.3 x 2.6 m) foot print • Programming for up to 5 part in place sensors included (sensors not included) • Pneumatic manifold will support additional 2 valves • Programming for up to 4 pneumatic valves included (valves not included) OPTIONS • Position adjustable cycle activation switches • Programming for vacuum (vacuum generator and valve not included) • Exterior work light • Programming for tool ID included. • PLC options for Siemens or Mitsubishi available • Language capabilities, English and Spanish • Custom paint specification • Rear sliding door for pass through operation • Automatic tuning with auto ping capability • Programmable amplitude 0.040” to 0.070” (1.0 to 1.8mm) • Weld by time or weld by distance • Amplitude and Pressure profile up to 5 steps • Programmable pneumatic valves for clamps and slides * Tooling can in some instances overhang the back of the table by a modest amount. Consult Dukane for more information. ** Custom lift table or custom frame can be quoted to allow for an uninterrupted bucket of greater depth. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

 Open the catalog to page 1
VWB4700LPT Vibration Welder-2

Vibration Welder Model VWB4700LPT Floor Layout ELECTRICAL DROP DOOR SWING PLAN VIEW OPTIONAL EXTERNAL WORK LAMP j~~| FORKLIFT TUBES f~~j FRONT VIEW RIGHT SIDE Fixture hole patterns and dimensions -METRIC M12-1.75 STEEL INSERTS LIFT TABLE HOLE PATTERN UPPER TOOLING PLATE BOLT PATTERN Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.