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VWB4300 - Vibration Welder

Product catalog summary

Overview: The VWB4300 Vibration Welder by Dukane Corporation is designed for efficient and precise assembly solutions. It features a robust electromechanical vibration head assembly and a super rigid structural steel frame, ensuring durability and stability during operations.

Key Features:

Electromechanical vibration head assembly operating at 200-240 Hz.
Super rigid twin rail block type lift bearings and a solid-state 25hp digital variable frequency drive.
Hydraulic lift/clamp force with a maximum of 3000 lbs (13,200N) and a 10-gallon (38L) reservoir.
Allen Bradley Compactlogix controller with expansion options and a full-color touch screen HMI.
Programmable amplitude ranging from 0.020” to 0.070” (0.5 to 1.8mm) and weld by time or distance.
Safety features include optical zero force cycle start activation switches and a light curtain for single switch activation.

Specifications:

Table size of 24” x 18” (610 x 455mm) with a door opening of 26” high x 31” wide (660 x 790mm).
Upper tool weight capacity of 20 – 55 lbs (9-25 kg) and a maximum size of 20” x 14” (510mm x 355mm).
Lift table height of 38” (965mm) with a stroke of 20” (500mm) and a maximum opening of 25” (630mm).
Machine footprint of 48” x 52” (1.2 x 1.4 m) and an operational noise level of 80 dB.

Options:

Adjustable cycle activation switches and exterior work light.
PLC options for Siemens or Mitsubishi and custom paint specifications.
Rear sliding door for pass-through operation and programmable pneumatic valves.
Custom machine configurations available for non-standard frame sizes and lift tables.

Service Requirements:

Electric service: 480V, 3 Phase, 30 Amps (custom input voltage kits available).
Pneumatic service: 75 to 90 PSI (5-6 Bar).

Additional Information: The machine is ISO 9001 certified, ensuring quality and reliability. For more details, consult Dukane Ultrasonics.

Catalog excerpts

Intelligent Assembly Solutions VWB4300 Vibration Welder Table Size 24" (610mm) by 18" (455mm) FEATURES • Electromechanical vibration head assembly (200-240 Hz) • Super rigid structural steel frame • One piece flame cut bridge (heaviest in class) • Super rigid twin rail block type lift bearings • Solid state 25hp digital variable frequency drive • Hydraulic lift / clamp force maximum 3000 lbs. (13,200N) 10 gallon or 38L reservoir • Allen Bradley Compactlogix controller with add-on expansion available • Allen-Bradley Panelview Plus 700 full color touch sceen HMI, with adjustable position feature • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Language capabilities, English and Spanish • Automatic tuning with auto ping mode • Programmable amplitude 0.020" to 0.070" (.5 to 1.8mm) • Weld by time or weld by distance (absolute or collapsed) • Interior work light • Optical zero force cycle start activation switches • Light curtain for single switch activation • Lean cell machine design • Programmable amplitude and pressure profile, up to 5 steps SPECIFICATIONS • Table and maximum lower tool size 24" x 1 8" (610 x 455mm)* • Door opening 26" high x 31" wide (660 x 790mm) • Upper tool weight 20 - 55 lbs. (9-25 kg) • Upper tool maximum size 20" x 14" (510mm x 355mm) • Low 38" (965mm) lift table height • 20" (500mm) stroke, 25" (630mm) max. opening, min. tool height 5.5" (140mm) • Small 48" x 52" (1.2 x 1.4 m) machine foot print • 80 dB maximum in operation (continuous measurment) Options • Position adjustable cycle activation switches • Exterior work light • PLC options for Siemens or Mitsubishi available • Custom paint specification • Rear sliding door for pass through operation • Programmable pneumatic valves for clamps and slides • Programmable part-in-place sensing • Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available. *Tooling can in some instances overhang the back of table by modest amount. Consult Dukane for more information. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois

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VWB4300 Vibration Welder Dimensions FRONT SLIDING DOOR OPENING Right Side Fixture hole patterns and dimensions. M12-1.75 METRIC TAPPED HOLES LIFT TABLE HOLE PATTERN UPPER TOOL BOLT PATTERN Electric Service Required: 480V, 3 Phase, 30 Amps (custom input voltage kits available) Pneumatic Service Required: 75 to 90PSI (5-6 Bar) Approximate Shipping Weight 4500 lbs, (2046 kg) Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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