VW5960LPT - Vibration Welder

VW5960LPT - Vibration Welder

VW5960LPT - Vibration Welder

Product catalog summary
Overview: The document provides detailed information about the VW5960LPT Linear Vibration Welder by Dukane Corporation, including its features, specifications, and optional configurations.
Features:
  • Four rail table slide system for stability.
  • Dual hydraulic lift cylinders for low table load height, accommodating tall tools.
  • Elevator-style front doors for easy access to tooling.
  • Maximum clamp force of 6000 lbs (27 kN).
  • Integral upper mounting plate with industry-standard bolt hole pattern.
  • Solid state 65 hp digital variable frequency drive.
  • Upper tool weight range from 60 to 180 lbs (28–82 kg).
  • External hydraulic lift pump with a 20-gallon (75.6 liters) fluid reservoir.
  • B&R 15” color industrial computer HMI with multiple language capability and intuitive help menu.
  • Automatic tuning and programmable amplitude from 0.020” to 0.070” (0.5 to 1.8 mm).
  • Weld by time and weld by distance capabilities.
  • Programmability for 6 clamp/eject valves and part-in-place sensing.
  • Interior work light and exterior duplex 120V convenience outlet.
  • Optical touch cycle activation switches and light curtain for single touch cycle start activation.
  • Input voltage of 480V 3 Phase, with other voltages available.
Specifications:
  • Table size: 24” x 62” (610 mm x 1575 mm), maximum lower tooling size.
  • Table opening: 10” x 36” (254 mm x 800 mm), maximum depth 14” (355 mm).
  • Low table height: 26.00” (660 mm).
  • Upper tool plate size: 37.19” x 20” (945 mm x 508 mm).
  • Stroke: 29” (736 mm), minimum tool height 14” (360 mm), maximum open height 43” (1090 mm).
  • Door opening: 41” (1041 mm) wide, 76” (1930 mm) high.
Options:
  • Position adjustable cycle activation switches.
  • Exterior work light.
  • Second hydraulic power unit for clamps and slides.
  • Custom paint per customer specification.
  • Higher clamp force of 8000 lbs (36 kN) with reduced table speed.
  • Dual light curtains for automatic cycle start on door close.
  • Rear sliding door for robot load/unload.
Additional Information: The LPT machine design includes an upper tooling head with an industry-standard 80 mm x 80 mm mounting bolt pattern and 6 mounting holes in the lower table for industry-standard built tooling. It is designed for larger tooling, typically used for parts like intake manifolds. The machine's rigid table, frame, and slide assembly are highlighted as key features.
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Catalog excerpts

VW5960LPT - Vibration Welder-1

Intelligent Assembly Solutions Linear Vibration Welder and Hydraulic Unit Linear Vibration Welder Large Platform Tooling Hydraulic Unit • Four rail table slide system • Table size 24” x 62” (610 mm x 1575 mm) also maximum lower tooling size.* • Dual hydraulic lift cylinders for low table load height for tall tools • Elevator-style front doors for easy load access to tooling • 6000 lbs. (27 kN) max. Clamp force Optional Second Control unit for Hydrualic Tooling • Integral upper mounting plate with industry standard bolt hole pattern • Solid state 65 hp digital variable frequency drive • Upper Tool Weight Range 60 to 180 lbs(28–82 kg). • External Hydraulic Lift Pump with 20 gallon (75.6 liters) fluid reservoir • B&R 15” color, industrial computer HMI • Intuitive and Interactive Comprehensive Help Menu • Multiple Language Capability • Automatic Tuning • Programmable Amplitude 0.020” to 0.070”(0.5 to 1.8 mm) • Weld by Time and Weld by Distance capabilities Standard Control unit for machine • Programmability for 6 clamp/eject valves and part-in-place sensing • Interior Work Light • Exterior Duplex 120V convenience outlet • Optical Touch Cycle Activation Switches • Table opening 10” x 36” (254 mm x 800 mm) maximum depth 14” (355 mm) • Low table height 26.00“ (660 mm) • Upper tool plate size 37.19” x 20” (945 mm x 508 mm) • 29” (736 mm) Stroke, 14” (360 mm) minimum tool height. 43” (1090 mm) max. open height • Door opening, 41” (1041 mm) wide 76” (1930 mm) high. OPTIONS • Position adjustable cycle activation switches • Exterior work light • Second hydraulic power unit for clamps and slides • Custom paint per customer specification • Higher clamp force 8000 lbs (36 kN) with reduced table speed • Dual light curtains for automatic cycle start on door close • Rear sliding door for robot load/unload * tool can in some instances hang over the back of the table by a modest amount. Consult Dukane for further information. • Light Curtain for Single Touch Cycle Start Activation ISO 9001 www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 • Input Voltage 480V 3 Phase (Other voltages available, including 200V, 380V and 415V) www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ult

 Open the catalog to page 1
VW5960LPT - Vibration Welder-2

Vibration Welder Model VWB5960LPT Floor Layout Touch Panel User Interface Upper Tooling Plate Optional Quick Change Tool Cart The LPT machine design incorporates an upper tooling head with an industry standard 80 mm x 80 mm mounting bolt pattern. It also includes 6 mounting holes in the lower table to accept industry standard built tooling. This machine platform is used for larger tooling that is typically seen (but not limited to) intake manifold type of parts. While we have worked hard to match industry mounting standards, the industry will have to work hard to compete with our super rigid...

 Open the catalog to page 2
VW5960LPT - Vibration Welder-3

Intelligent Assembly Solutions Linear Vibration Welder and Hydraulic Unit Linear Vibration Welder Large Platform Tooling Hydraulic Unit • Four rail table slide system • Table size 24” x 62” (610 mm x 1575 mm) also maximum lower tooling size.* • Dual hydraulic lift cylinders for low table load height for tall tools • Elevator-style front doors for easy load access to tooling • 6000 lbs. (27 kN) max. Clamp force Optional Second Control unit for Hydrualic Tooling • Integral upper mounting plate with industry standard bolt hole pattern • 60 hp Solid State Digital Vibrator Drive • Upper Tool Weight...

 Open the catalog to page 3
VW5960LPT - Vibration Welder-4

Vibration Welder Model VWB5960LPT Floor Layout Touch Panel User Interface Upper Tooling Plate Optional Quick Change Tool Cart The LPT machine design incorporates an upper tooling head with an industry standard 80 mm x 80 mm mounting bolt pattern. It also includes 6 mounting holes in the lower table to accept industry standard built tooling. This machine platform is used for larger tooling that is typically seen (but not limited to) intake manifold type of parts. While we have worked hard to match industry mounting standards, the industry will have to work hard to compete with our super rigid...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.