VW5900 - Vibration Welder

VW5900 - Vibration Welder

VW5900 - Vibration Welder

Product catalog summary
Overview: The document provides detailed specifications and features of the Dukane VW5900 Vibration Welder, a product of the Dukane Corporation's Ultrasonics Division.
Features:
  • Electromechanical vibration head assembly operating at 200-240Hz.
  • Super rigid four rail table slide system and a one-piece flame cut bridge, noted as the heaviest in its class.
  • Equipped with a solid-state 65hp digital variable frequency drive.
  • Hydraulic lift/clamp force with a maximum of 5,500 lbs. (31,000 N) and a 20-gallon (75.6 L) reservoir.
  • Real-time graphing capabilities for amplitude, force, and distance.
  • 15” color industrial computer HMI with multilingual capabilities.
  • Automatic tuning with auto ping mode and programmable amplitude ranging from 0.020" to 0.070" (0.5 to 1.8 mm).
  • Welding options include weld by time or distance.
  • Safety features include optical zero force cycle activation switches and a light curtain for single switch activation.
  • Programmable amplitude and pressure profile with up to 5 steps.
  • Customizable options such as custom paint, PLC for custom functions, and programmable pneumatic clamp or eject valves.
Specifications:
  • Table size is 72" x 24" (1829mm x 610mm) with a table opening of 58” by 12” (1470 x 305mm).
  • Upper tool weight ranges from 110-200 pounds (50-90kg).
  • Low lift table height of 41" (1040mm) and a stroke of 20" (500mm).
  • Door opening dimensions are 26" high x 76" wide (660mm x 1931mm).
  • Operates at less than 80 dB for continuous measurement.
  • Electric service required is 480V, 3 Phase, 40 Amps, with custom input voltage kits available.
  • Pneumatic service required is 75 to 90 PSI (5-6 Bar).
  • Approximate shipping weight is 7800 lbs (3546 kg).
Additional Information: The document notes that all specifications are subject to change without notice and advises consulting Dukane for updated information. The product is ISO 9001 certified.
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Catalog excerpts

VW5900 - Vibration Welder-1

Intelligent Assembly Solutions VW5900 • Electromechanical vibration head assembly (200-240Hz) • Super rigid four rail table slide system • One piece flame cut bridge (heaviest in class, in the industry) • Solid state 65hp digital variable frequency drive • Hydraulic lift/clamp force max. 5,500 lbs. (31,000 N), 20 gallon (75.6 L) reservoir • Real time graphing of amplitude, force and distance • B&R 15" color industrial computer HMI • B&R input and output for all standard machine functions • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Multilingual capabilities (English, Spanish, German, Japanese, Chinese, French, Czech) • Automatic tuning with auto ping mode • Programmable amplitude 0.020" to 0.070" (0.5 to 1.8 mm) • Weld by time or weld by distance • Interior work light • Optical zero force cycle activation switches • Light Curtain for single switch activation • Dual external utility outlets • Programmable amplitude and pressure profile, up to 5 steps • Table size 72" x 24" (1829mm x 610mm) (also max. tool size*) • Table opening 58" by 12" (1470 x 305) with max. depth 20" (500mm) [except F/B center strip 3" (75 mm) wide with depth V2" (12 mm)]** • Upper tool weight 110-200 pounds (50-90kg) • Low 41" (1040mm) lift table height • 20" (500mm) Stroke, 25" (630mm) Max daylight • Door opening 26" high x 76" wide (660mm x 1931mm) • Less than 80 dB in operation (continuous measurement) OPTIONS • Position adjustable cycle activation switches • Exterior work light • Optional PLC for custom functions (will not run standard machine operation) • Custom paint per customer specification • Rear sliding door for pass-through operation • Programmable pneumatic clamp or eject valves and/ or programmable part-in-place sensing • Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available. * Tooling can in some instances overhang the back of the table by a modest amount. Consult Dukane for more information. ** Custom lift table or custom frame can be quoted to allow for an uninterrupted bucket of greater depth. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 6017

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VW5900 - Vibration Welder-2

OPTIONAL EXTERNAL WORK LIGHT DOOR OPENING VW5900 Vibration Welder Dimensions Electric Service Required: 480V, 3 Phase, 40 Amps (custom input voltage kits available) Pneumatic Service Required: 75 to 90PSI (5-6 Bar) Approximate Shipping Weight 7800 lbs, (3546 kg) Note: All specifications are subject to change without notice. Please consult Dukane for any updated information.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.