VW5300 - Vibration Welder

VW5300 - Vibration Welder

VW5300 - Vibration Welder

Product catalog summary
Overview: The VW5300 Vibration Welder by Dukane Corporation is a robust and versatile machine designed for precision welding applications. It features advanced electromechanical components and a user-friendly interface, making it suitable for various industrial settings.
Features:
  • Electromechanical vibration head assembly operating at 200-240 Hz.
  • Constructed with a super rigid structural steel frame and a one-piece flame-cut bridge.
  • Equipped with solid-state 40hp digital variable frequency drive and hydraulic lift/clamp force up to 3000 lbs (13,200N).
  • Real-time graphing capabilities for amplitude, force, and distance.
  • 15” color industrial computer HMI with multilingual support.
  • Automatic tuning with auto ping mode and programmable amplitude from 0.020” to 0.070” (0.5 to 1.8mm).
  • Weld by time or distance with programmable amplitude and pressure profile up to 5 steps.
Specifications:
  • Table size: 24” x 18” (610 x 455mm).
  • Door opening: 26” high x 31” wide (660 x 790mm).
  • Upper tool weight: 20 – 55 lbs (9-25 kg) with a maximum size of 20” x 14” (510mm x 355mm).
  • Lift table height: 38” (965mm) with a stroke of 20” (500mm) and a maximum opening of 25” (630mm).
  • Machine footprint: 48” x 52” (1.2 x 1.4 m).
  • Operational noise level: 80 dB maximum.
Options:
  • Position adjustable cycle activation switches and exterior work light.
  • Optional PLC for custom functions and custom paint specifications.
  • Rear sliding door for pass-through operation and programmable pneumatic valves.
  • Custom quoted machines with non-standard frame sizes and lift tables.
Requirements:
  • Electric service: 480V, 3 Phase, 30 Amps.
  • Pneumatic service: 75 to 90 PSI (5-6 Bar).
  • Approximate shipping weight: 4500 lbs (2046 kg).
Additional Information: The VW5300 is designed with a lean cell machine design and includes safety features such as optical zero force cycle start activation switches and a light curtain for single switch activation. All specifications are subject to change, and it is recommended to consult Dukane Ultrasonics for the latest updates.
See more

Catalog excerpts

VW5300 - Vibration Welder-1

Intelligent Assembly Solutions Vibration Welder Table Size 24 —■ by 18 (610mm) (455mm) FEATURES • Electromechanical vibration head assembly (200-240 Hz) • Super rigid structural steel frame • One piece flame cut bridge (heaviest in class) • Super rigid twin rail block type lift bearings • Solid state 40hp digital variable frequency drive • Hydraulic lift / clamp force maximum 3000 lbs. (13,200N) 10 gallon or 38L reservoir • Real time graphing of amplitude, force and distance • B&R 15" color industrial computer HMI • B&R input and output for all standard machine functions • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Multilingual capabilities (English, Spanish, German, Japanese, Chinese, French, Czech) • Automatic tuning with auto ping mode • Programmable amplitude 0.020" to 0.070" (.5 to 1.8mm) • Weld by time or weld by distance • Interior work light • Optical zero force cycle start activation switches • Light curtain for single switch activation • Lean cell machine design • Programmable amplitude and pressure profile, up to 5 steps • Table and maximum lower tool size 24" x 18" (610 x 455mm)* • Door opening 26" high x 31" wide (660 x 790mm) • Upper tool weight 20 - 55 lbs. (9-25 kg) • Upper tool maximum size 20" x 14" (510mm x 355mm) • Low 38" (965mm) lift table height • 20" (500mm) stroke, 25" (630mm) max. opening, min. tool height 5.5" (140mm) • Small 48" x 52" (1.2 x 1.4 m) machine foot print • 80 dB maximum in operation (continuous measurment) Options • Position adjustable cycle activation switches • Exterior work light • Optional PLC for custom functions (will not run standard machine operation) • Custom paint specification • Rear sliding door for pass through operation • Programmable pneumatic valves for clamps and slides • Programmable part-in-place sensing • Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available. *Tooling can in some instances overhang the back of table by modest amount. Consult Dukane for more information. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Ill

 Open the catalog to page 1
VW5300 - Vibration Welder-2

VW5300 Vibration Welder Dimensions OPTIONAL XFMR FOR INTERNATIONAL MARKETS ACCESS HATCH OPTIONAL EXTERNAL LIGHT FRONT SLIDING DOOR OPENING FORKLIFT TUBES Fixture hole patterns and dimensions M12-1.75 METRIC TAPPED HOLES M12-1.75 METRIC TAPPED HOLES 5.250 [133] 12mm DOWEL PIN HOLES (2 PLCS) LIFT TABLE UPPER TOOL Electric Service Required: 480V, 3 Phase, 30 Amps (custom input voltage kits available) Pneumatic Service Required: 75 to 90PSI (5-6 Bar) Approximate Shipping Weight 4500 lbs, (2046 kg) Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for...

 Open the catalog to page 2

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.