VW 5700 Vibration Welder

VW 5700 Vibration Welder

VW 5700 Vibration Welder

Product catalog summary
Overview: The Dukane VW5700 Vibration Welder is a high-performance machine designed for precision welding applications. It features a robust construction and advanced technological capabilities to ensure efficient and reliable operation.
Features:
  • Electromechanical vibration head assembly operating at 200-240 Hz.
  • Super rigid four rail table slide system and a one-piece flame cut bridge, noted as the heaviest in its class.
  • Structural tubular steel table, also the heaviest in its class.
  • 65hp digital variable frequency drive for solid-state operation.
  • Hydraulic lift/clamp force with a maximum of 5000 lbs (22,000N) and a 20-gallon (75.6L) reservoir.
  • Real-time graphing capabilities for amplitude, force, and distance.
  • 15” color industrial computer HMI with B&R input/output for standard machine functions.
  • Comprehensive help menu and multilingual capabilities (English, Spanish, German, Japanese, Chinese, French, Czech).
  • Programmable amplitude (0.020” to 0.070”) and pressure profile up to 5 steps.
  • Weld by time or distance with automatic tuning and auto ping mode.
  • Interior work light and optical zero force cycle start activation switches.
  • Light curtain for single switch activation.
Specifications:
  • Table and maximum lower tool size: 52” x 24” (1320 x 610 mm).
  • Door opening: 26” high x 55” wide (660 x 1400 mm).
  • Upper tool weight: 90 – 150 lbs (40 - 68 kg) with a maximum size of 20” x 44” (510 x 1120 mm).
  • Lift table height: 41” (1040 mm) with a 20” (500mm) stroke and 25” (630mm) max. opening.
  • Footprint: 51” x 101” (1.3 x 2.6 m).
  • Operational noise level: 80 dB maximum (continuous measurement).
Options:
  • Position adjustable cycle activation switches and exterior work light.
  • Optional PLC for custom functions (not for standard machine operation).
  • Custom paint specification and rear sliding door for pass-through operation.
  • Programmable pneumatic valves for clamps and slides, and part-in-place sensing.
Additional Notes: Tooling may overhang the back of the table slightly; consult Dukane for more information. Custom lift tables or frames can be quoted for greater depth requirements. Specifications are subject to change; contact Dukane Ultrasonics for updates.
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Catalog excerpts

VW 5700 Vibration Welder-1

Intelligent Assembly Solutions Vibration Welder FEATURES • Electromechanical vibration head assembly (200-240 Hz) • Super rigid four rail table slide system • One piece flame cut bridge (heaviest in class)) • Structural tubular steel table (heaviest in class) • Solid state 65hp digital variable frequency drive • Hydraulic lift / clamp force maximum 5000 lbs. (22,000N) 20 gallon ( 75.6L) reservoir • Real time graphing of amplitude, force and distance • B&R 15” color industrial computer HMI • B&R input and output for all standard machine functions • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Programming for up to 6 part in place sensors included (sensors not included) • Programming for up to 6 pneumatic valves included (valves not included) with 6 extend & 6 retract sensors • Programming for 2 vacuums (vacuum generator and valve not included) • Programming for tool ID included. • Multilingual capabilities (English, Spanish, German, Japanese, Chinese, French, Czech) • Automatic tuning with auto ping mode • Programmable amplitude 0.020” to 0.070” (.05 to 1.8 mm) • Weld by time or weld by distance • Programmable Amplitude and Pressure profile up to 5 steps • Interior work light • Optical zero force cycle start activation switches • Light curtain for single switch activation SPECIFICATIONS • Table and maximum lower tool size 52” x 24” (1320 x 610 mm)* • Door Opening 26” high x 55” wide (660 x 1400 mm) • Upper tool weight 90 – 150 lbs. (40 - 68 kg) • Upper tool maximum size 20” x 44” (510 x 1120 mm) • Low 41” (1040 mm) lift table height • 20” (500mm) stroke, 25” (630mm) max. opening • Small 51” x 101” (1.3 x 2.6 m) foot print • 80 dB maximum in operation (continuous measurement) OPTIONS • Position adjustable cycle activation switches • Exterior work light • Optional PLC for custom functions (will not run standard machine operation) • Custom paint specification • Rear sliding door for pass through operation • Programmable pneumatic valves for clamps and slides • Programmable part-in-place sensing. * Tooling can in some instances overhang the back of the table by a modest amount. Consult Dukane for more information. ** Custom lift table or custom frame can be quoted to allow for an uninterrupted bucket of greater depth. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

 Open the catalog to page 1
VW 5700 Vibration Welder-2

Vibration Welder Model VW5700 Floor Layout ELECTRICAL DROP DOOR SWING RIGHT SIDE Fixture hole patterns and dimensions LIFT TABLE UPPER TOOLING Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.