Intelligent Assembly Solutions Vibration Welder FEATURES • Electromechanical vibration head assembly (200-240 Hz) • Super rigid four rail table slide system • One piece flame cut bridge (heaviest in class) • Structural tubular steel table (heaviest in class) • Solid state 40hp digital variable frequency drive • Hydraulic lift / clamp force maximum 4500 lbs. (20,000N) 20 gallon ( 75.6L) reservoir • Real time graphing of amplitude, force and distance • B&R 15” color industrial computer HMI • B&R input and output for all standard machine functions • Intuitive and interactive comprehensive help menu • Part parameter monitoring with programmable limits • Programming for up to 6 part in place sensors included (sensors not included) • Programming for up to 6 pneumatic valves included (valves not included) with 6 extend & 6 retract sensors • Programming for 2 vacuum (vacuum generator and valve not included) • Programming for tool ID included. • Multilingual capabilities (English, Spanish, German, Japanese, Chinese, French, Czech) • Automatic tuning with auto ping mode • Programmable amplitude 0.020” to 0.070” (.05 to 1.8 mm) • Weld by time or weld by distance • Programmable Amplitude and Pressure profile up to 5 steps • Interior work light • Optical zero force cycle start activation switches • Light curtain for single switch activation SPECIFICATIONS • Table and maximum lower tool size 38” x 18” (965 x 455 mm)* • Door Opening 26” high x 41” wide (660 x 1040 mm) • Upper tool weight 35 – 90 lbs. (15 - 40 kg) • Upper tool maximum size 18” x 30” (450 x 760 mm) • Low 41” (1040 mm) lift table height • 20” (500mm) stroke, 25” (630mm) max. opening • Small 44.5” x 81” (1.2 x 2.1 m) foot print • 80 dB maximum in operation (continuous measurement) Options • Position adjustable cycle activation switches • Exterior work light • Optional PLC for custom functions (will not run standard machine operation) • Custom paint specification • Rear sliding door for pass through operation • Programmable pneumatic valves for clamps and slides • Programmable part-in-place sensing. * Tooling can in some instances overhang the back of table by modest amount. Consult Dukane for more information. ** Custom lift table or custom frame can be quoted to allow for an uninterrupted bucket of greater depth. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

Vibration Welder Model VW5500 Floor Layout ELECTRICAL DROP DOOR SWING RIGHT SIDE Fixture hole patterns and dimensions LIFT TABLE UPPER TOOL Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. www. dukane. com/I SO -Cert, pdf