Ultrasonic Welders

Ultrasonic Welders

Ultrasonic Welders

Product catalog summary
Overview: Dukane Intelligent Assembly Solutions specializes in advanced ultrasonic welding systems, leveraging over 30 years of experience. Their offerings are known for precision, reliability, and versatility, featuring patented technologies and customizable options.
Dynamic Process Controllers (DPC): Dukane's DPCs are designed for high-level control and capability, featuring patented technologies like Pulse-Width Modulation and Auto-Trac Tuning. They offer a range of models with varying frequencies and power, customizable to specific needs.
Product Models:
  • DPC I: Compact and ideal for OEM applications, easily integrated into automated machinery.
  • DPC II: Suitable for mounted or hand probes, featuring a modular design and advanced I/O for flexibility.
  • DPC II Plus: Offers Time and Energy welding capabilities with a simple interface.
  • DPC III: Combines advanced features with a user-friendly interface, supporting weld-by-distance and multiple setups.
  • DPC IV Plus: Provides total process control, ideal for systems requiring FDA or SPC documentation.
Ultrasonic Press Systems: These systems are precise, rugged, and user-friendly, offering a wide range of frequencies and power levels with dual-pressure capability and ergonomic design.
Hand Held and Lightweight Systems: Portable units available in standard 20kHz and 40kHz models, offering full process control capabilities.
Innovations and Industry Firsts: Dukane has pioneered innovations such as Dual-Pressure Welding and Weld-by-Distance, enhancing process control and consistency.
Automated Systems: Space-saving rotary parts handling systems designed to improve productivity and reduce operator fatigue, compatible with all Dukane assembly systems.
Applications Lab: Offers design analysis, material testing, tooling tests, and problem-solving to optimize production and reduce costs.
Custom Tooling: Provides tailored tooling solutions using CAD files, Finite Element Analysis, and CNC machining.
Modular Components: Products can be configured as stand-alone units or integrated into existing systems, with custom software and turnkey solutions available.
Service & Support: Dukane offers extensive support, including a service loaner program, online parts store, quick-ship tooling, application labs, and training programs.
Company Expertise: With over 30 years of experience, Dukane is recognized for product innovations, fast service, and support, offering a comprehensive product line to meet diverse needs.
See more

Catalog excerpts

Ultrasonic Welders-1

Ultrasonic Press Systems Automated Systems Dynamic Process Controllers (DPC) We offer both turnkey systems and OEM components for fast and easy system integration. > Precise and rugged, yet easyto֖use, these highly engineered systems are loaded with features that make them accurate, versatile and very reliable. Custom Engineering You couldnt be in better hands with DukaneҒs 30plus years of experience in every facet of ultrasonic assembly. We have a long list of product innovations, a well known reputation for fast service and support, and a product line to match every need. Our ultrasonic generators are the most advanced in the industry and are designed to give you the highest level of control and capability at the best possible value. All of our products can be modified to meet your requirements. Their modular designsimplifies customization. >

 Open the catalog to page 1
Ultrasonic Welders-2

Press Systems Precise, rugged and easy to use, our benchtop presses are highly engineered systems, loaded with features that make them accurate, versatile and extremely reliable.? Widest range of frequencies: 15k, 20k,30k, 40k, 50k and 70kHz? Power levels ranging from 100 Watts to4,000 Watts.? Exclusive dualpressure capability ? Smooth linear ball֖slides for precisevertical movement? Robust castaluminum base andmachined steel column to eliminate flexing for accurate repeatability? Generous 7֖inch stroke with adjustablebottom stop? Ergonomic design with universal iconsand easyaccess controls We...

 Open the catalog to page 2
Ultrasonic Welders-3

Modular Components The modular design of ourproducts allows us to easilyconfigure them as standaloneunits, single֖station systems orfullyautomated multihead machines. We can deliver total engineered systems or partner with machine builders. We can also integrate our equipment intoexisting machines. Some of our custom capabilities include:? Narrow profile thrusters for closecenter֖tocenter mounting? Compact platen thrusters with remotepneumatics? Custom software development ? Turnkey automated solutions ? Wide range of process controls withintegration and networking capability > Our rotary parts...

 Open the catalog to page 3
Ultrasonic Welders-4

DPC IV Plus Our most advanced generator offers total process control with features like weld data storage to PC, multisystem networking for single֖point data output, graphing, standard printer protocols and welder calibration. It is the ideal choice for systems that require FDA or SPC process documentation. DPC III Combines some of our most advanced DPC features with the userfriendly interface from our familiar Ultra֖Com controller. It adds weldby֖distance, a fullscreen user interface and memory for eight separate weld setups and part data. DPC II Plus The only low֖cost generator to offer Time...

 Open the catalog to page 4

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.