Ultrasonic Welders Brochure

Ultrasonic Welders Brochure

Ultrasonic Welders Brochure

Product catalog summary
Overview
Dukane Intelligent Assembly Solutions specializes in advanced ultrasonic welding systems, leveraging over 30 years of experience. Their products are designed for precision, reliability, and versatility, featuring patented technologies and customizable options to meet specific needs.
Dynamic Process Controllers (DPC)
Dukane's DPCs offer high-level control with features like Pulse-Width Modulation, Linear Ramp Soft Start, and Auto-Trac Tuning. They are available in various models, each suited for different applications:
  • DPC I: Compact and ideal for OEM applications, easily integrates into automated machinery.
  • DPC II: Modular design, integrates with PLCs, suitable for automated systems with multi-level status outputs.
  • DPC II Plus: Cost-effective, offers Time and Energy welding, with a user-friendly interface.
  • DPC III: Advanced features with a user-friendly interface, includes weld-by-distance and memory for multiple setups.
  • DPC IV Plus: Most advanced, offers total process control, data storage, networking, and is suitable for FDA or SPC documentation.
Ultrasonic Press Systems
These systems are precise, rugged, and user-friendly, offering a range of frequencies and power levels with dual-pressure capability and ergonomic design for accurate repeatability.
Hand Held and Lightweight Systems
Portable units provide economical solutions for ultrasonic applications, available in 20kHz and 40kHz models, including transducers and DPC units for integration.
Innovations and Features
  • Dual-Pressure Welding for versatile control and improved joint strength.
  • Weld-by-Distance for precise melt collapse control.
  • Linear Soft Start to eliminate power surges.
  • Line and Load Regulation for consistent output amplitude.
  • Auto-Trac Tuning for automatic frequency locking.
Automated Systems
Dukane offers rotary parts handling systems that enhance productivity and reduce operator fatigue, compatible with all Dukane assembly systems and featuring programmable controllers and safety guarding.
Applications Lab
Dukane's labs provide design analysis, material testing, tooling tests, and problem-solving to optimize production and reduce costs.
Custom Tooling
Tooling is customized using CAD files, Finite Element Analysis, and CNC machining, with material selection based on thermoplastic characteristics.
Modular Components
Products are designed for easy configuration as stand-alone units or integrated systems, offering custom software development and turnkey solutions.
Service & Support
Dukane provides extensive service and support, including a service loaner program, online parts store, quick-ship tooling, application labs, regional service centers, and training programs.
User Interface and Software
The iPC™ software facilitates communication with the DPC IV Plus, allowing users to set operating parameters and analyze part data through a PC browser interface.
Quality Assurance
Dukane's products are backed by over 30 years of experience, known for innovation, fast service, and support, with ISO 9001 certification.
See more

Catalog excerpts

Ultrasonic Welders Brochure-1

Process control for every need Our Dynamic Process Controllers™ (DPC) are built to give you the highest level of control and capability at the greatest possible value. We bundle the industry’s most advanced features into cost–effective models to match specific requirements. Each model is available in a wide range of frequencies and power levels, and can be customized to your exact requirements. Standard to every DPC are exclusive Dukane features like: • Patented Pulse-Width Modulation • Linear Ramp Soft Start • Auto-Trac Tuning • Unique Flow-Through Cooling • Line and Load Regulation Ultrasonic Welders DPC I The first choice for OEM applications, this compact generator/power supply is designed to easily integrate into automated machinery. Custom configurations and private labeling available. DPC II A perfect fit to our mounted or hand probes. It features modular design and integrates easily with PLCs. Its advanced I/O and Multi–Point Controller (patent pending) allow greater flexibility. This makes it ideal for automated systems that require multi–level status outputs and multiple mounted probes. 30 Plus Years of Experience You couldn’t be in better hands with Dukane’s 30 plus years of experience in every facet of ultrasonic assembly. We have a long list of product innovations, a well known reputation for fast service and support, and a product line to match every need. DPC II Plus The only low–cost generator to offer Time and Energy welding capability. Simple operator interface with one–touch hot keys give quick access to frequently used commands for fast setup. It also features modular design and three separate displays for data, power and status. Ultrasonic Press Systems Precise and rugged, yet easy–to–use, these highly engineered systems are loaded with features that make them accurate, versatile and very reliable. Dynamic Process Controllers (DPC) Our ultrasonic generators are the most advanced in the industry and are designed to give you the highest level of control and capability at the best possible value. DPC III Combines some of our most advanced DPC features with the user–friendly interface from our familiar Ultra–Com controller. It adds weld–by–distance, a full–screen user interface and memory for eight separate weld setups and part data. DPC IV Plus Our most advanced generator offers total process control with features like weld data storage to PC, multi–system networking for single–point data output, graphing, standard printer protocols and welder calibration. It is the ideal choice for systems that require FDA or SPC process documentation. Shown with user-supplied LCD screen and keyboard. Automated Systems We offer both turnkey systems and OEM components for fast and easy system integration. Custom Engineering All of our products can be modified to meet your requirements. Their modular design simplifies customization. User-friendly graphical interface Our i PC™ software gives you an easy way to communicate with our DPC IV Plus to set operating parameters and analyze part data. Since it operates with your PC browser, it has a compatible and familiar interface. This makes it easy to share setups, graph data, print and save files. Dukane Intelligent Assembly Solutions 2900 Dukane Drive St. Charles, Illinois 60174 USA TEL +1(630) 797-4900 FAX +1(630) 797-4949 E-MAIL [email protected] www.dukcorp.com/us Printed in U.S.A.

 Open the catalog to page 1
Ultrasonic Welders Brochure-2

Industry Firsts We strongly believe in customer–driven design and it has led to some of the most important innovations in our business. Here are just a few of our industry firsts: Dual–Pressure Welding allows more versatile control of the weld process and improves joint strength. Weld–by–Distance sets, measures and controls the precise melt collapse distance to minimize reject parts. Linear Soft Start eliminates power surges by controlling the ramp profile of the ultrasonic amplitude. Line Voltage Regulation keeps the output amplitude constant by automatically adjusting for AC line voltage fluctuations....

 Open the catalog to page 2
Ultrasonic Welders Brochure-3

Industry Firsts We strongly believe in customer–driven design and it has led to some of the most important innovations in our business. Here are just a few of our industry firsts: Dual–Pressure Welding allows more versatile control of the weld process and improves joint strength. Weld–by–Distance sets, measures and controls the precise melt collapse distance to minimize reject parts. Linear Soft Start eliminates power surges by controlling the ramp profile of the ultrasonic amplitude. Line Voltage Regulation keeps the output amplitude constant by automatically adjusting for AC line voltage fluctuations....

 Open the catalog to page 3
Ultrasonic Welders Brochure-4

Process control for every need Our Dynamic Process Controllers™ (DPC) are built to give you the highest level of control and capability at the greatest possible value. We bundle the industry’s most advanced features into cost–effective models to match specific requirements. Each model is available in a wide range of frequencies and power levels, and can be customized to your exact requirements. Standard to every DPC are exclusive Dukane features like: • Patented Pulse-Width Modulation • Linear Ramp Soft Start • Auto-Trac Tuning • Unique Flow-Through Cooling • Line and Load Regulation Ultrasonic...

 Open the catalog to page 4

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.