iQ Specifications Optional iQ HMI iQ Power Supply 15-20 kHz High Power Press System w/ultra Rigid Support Intelligent Assembly Solutions 3.07 (78) 17.12 (435) 13.00 (330) ULTRASONIC PRESS SYSTEM System Features The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitallycontrolled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate of .5 milliseconds. System Requirements Pneumatic requirements: 80-110 psi max. clean, dry air Allow 5.00" (130mm) behind the press/thruster for air line and cable connections 7.24 [184] Standard 20-30-40kHz Press System w/ultra Rigid support 5.19 [132] 7.0/178 23.70 [602] 1.75 [44] 17.14 [435] ES Generator 115-7662 RIGHT SIDE REAR PANEL FOR GENERATOR MTG. 31.94 [811] 17.09 [434] 5.38 [137] 12.38 [314] 9.29 [236] 24.84 [631] 18.58 [472] 20kHz Standard Support Typical 20 kHz system listed. Visit http://www.dukane.com/us/DL_DrawingsLayout.asp to download files of other Dukane systems Press Dimensions Base Width Base Depth Column Height Column Diameter Maximun Height Housing Width Column CL to Horn CL Useable Throat Stroke Weight Standard Ultra Rigid 18.58” (472mm) 24.83” (631mm) 39.00” (991mm) 3.50” (89mm) 57.00” (1450mm) 5.19” (132mm) 12.38” (314mm) 8.00” (200mm) 7.00” (178mm) 170.00 Lbs (77Kg) 18.58” (472mm) 24.83” (631mm) 40.00” (1002mm) 6.0” x 3.0” (152 x 76mm) 61.00” (1550mm) 5.19” (132mm) 12.38” (314mm) 8.38” (212mm) 7.00” (178mm) 240.00 Lbs (109 Kg) Thruster Dimensions Housing Height Housing Width Housing Depth Weight 31.90” (810mm) 5.19” (132mm) 11.00” (280mm) Max. 40.00 Lbs. (18 Kg) iQ HMI Dimensions Height Width Depth LCD Diagonal 13” (330mm) 17.13” (435mm) 3.07” (78mm) 15” (381mm) MODELS Power / Frequency 15 kHz 20 kHz 30 kHz 40 kHz AC Line Max. Current: iQ Explorer’s intuitive touch-screen graphical menu structure incorporates a one-page setup screen that makes welder operation easy to learn and program. Ethernet connectivity, wireless networking, and multiple USB ports are all options for weld and graph data storage. Over 25 programmable upper and lower process limits along with reference, weld graph logic are available for weld diagnostics and process consistency. [178] MAX. 4.75 [121] Dimensions AUTOMATED HAND PROBE 15.00 [381] (PART HEIGHT+FIXTURE) 1.45 [37] STROKE 7.00 MAX. Standard 20-30-40-50kHz Mini Press System TYPICAL HORN 44.09 [1120] ES 600W 900 W 1200 W 1800 W 2400 W 3600 W 4800 W X X X 15 amps X X X X X X X 10 amps X X X 10 amps X X X 15 amps 15 amps • The Generator Interface incorporates a true color, 5” WVGA LCD screen, with 800 x 480 pixel resolution, and it is backlit by LEDs. The unique quick stroke menu navigation keys are consistent with the entire iQ generator product line. Additionally Eight soft keys border the screen and enhance intuitive menu navigation while maintaining the entire screen’s usefulness. • Welder setup parameters are all digitally controlled and can be calibrated to meet FDA and ISO requirements. • Multi-level password options eliminate unauthorized changes to weld program, assuring part quality and consistency. • Weld by time, energy, distance, absolute distance, peak power and ground detect. 30 amps • 15, 20, 30, 40, 50 kHz frequencies available. • 180 – 4800 watt versions, true RMS power. Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. www.dukane.com/us • e-mail: [email protected] www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 #08-0015-02 PRESS

iQ Generator/Power Supply Features Menu Selective View Parameters 5” color LCD w/LED backlight Intuitive Menu Structure iQ Press/Power Supply Features Last Part Weld Data Generator Power Custom Configurable Interconnect Panel Rigid All Metal Chassis Power/Switch Circuit Breaker 15-Pin Input 25-Pin Output Quick Programing Soft Keys Power Graph Real-Time Process Data Menu Navigation Keys IEC Power Inlet Connector Ultrasound Grounding Stud Digital Features Mechanical Features Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future...

iQ Generator/Power Supply Features Menu Selective View Parameters 5” color LCD w/LED backlight Intuitive Menu Structure iQ Press/Power Supply Features Last Part Weld Data Generator Power Custom Configurable Interconnect Panel Rigid All Metal Chassis Power/Switch Circuit Breaker 15-Pin Input 25-Pin Output Quick Programing Soft Keys Power Graph Real-Time Process Data Menu Navigation Keys IEC Power Inlet Connector Ultrasound Grounding Stud Digital Features Mechanical Features Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future...

iQ Specifications Optional iQ HMI iQ Power Supply 15-20 kHz High Power Press System w/ultra Rigid Support Intelligent Assembly Solutions 3.07 (78) 17.12 (435) 13.00 (330) ULTRASONIC PRESS SYSTEM System Features The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitallycontrolled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate...