Spin Welder - SVB031-SVB051

Spin Welder - SVB031-SVB051

Spin Welder - SVB031-SVB051

Product catalog summary
Overview: The document provides detailed information about the Dukane Model SVB031 & 051 Spin Welders, highlighting their features, applications, process advantages, and technical specifications.
Specifications: The spin welders are available in 3 HP and 5 HP direct drive models with computer-controlled motors and digital RPM settings. They feature a dynamic braking option, a digital timer for weld and hold times, and a keypad programmer with a backlit LCD display. The machines are equipped with a pneumatic thruster, adjustable column height, and are adaptable to automation applications.
Applications: Spin welders are used across various industries including automotive, medical, consumer products, industrial applications, toy manufacturing, and sporting goods. They are suitable for welding parts like filters, valves, fittings, and housings.
Spin Welding Process and Advantages: Spin welding uses rotational friction to weld thermoplastic parts, offering high-quality permanent joints, hermetic seals, ease of assembly, and energy-efficient operation. It requires no additional materials or ventilation.
Dimensions and Capabilities: The machines can handle part heights up to 20.94 inches (26.94 inches with reconfiguration) and a maximum part diameter of 12 inches. They offer a rack-and-pinion height adjustment range and a pneumatic cylinder with a seven-inch stroke. The RPM range varies between 350-3500 for 3HP models and 175-1750 for 5HP models.
Electrical and Air Requirements: The machines require 240 Volts AC, 3 Phase, 60 Hz at 20 Amps, and a maximum of 100 psi clean dry air.
Solution Case Studies: Examples of products manufactured using Dukane Spin Welders include dishwasher filters, snow plow marker flag holders, shower drain traps, and paint bucket cans.
Advanced Joint Designs: The document describes various joint designs such as shear joints, tongue & groove with flash trap, and scarf joints with skirts, emphasizing the importance of material composition and surface contaminants in the welding process.
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Catalog excerpts

Spin Welder - SVB031-SVB051-1

Spin Welder Model SVB031 & 051 Spin Welding Process and Advantages Spin Welders use the heat generated by rotational friction at the joint line to weld thermoplastic parts. The machine applies pressure axially while rotating one part against its stationary mate and the resulting friction generates heat that melts the parts together. Advantages of the spin welding process include — • high–quality permanent joints • hermetic seals • ease of assembly • immediate handling • lower equipment costs • energy efficient operation • no ventilation required • entrapment of other parts, • far–field welding capability and • no additional material requirements Applications Features • • • • • • • • • • • • • • • 3 and 5 HP Direct Drive Models Computer–Controlled Motor Digital RPM Settings Dynamic Braking Option 13.7 x 16.5 inch (347 x 419mm) Fixture Tooling Platen Digital Timer Sets Weld and Hold Times Keypad Programmer with Backlit 2–Line LCD Display Industry–Standard Logic and Motor Controllers Pneumatic Thruster Adjustable Column Height Adaptable to Automation Applications Ultra–Rigid Square Support Column Factory Installed Lifting Eye Ergonomic Base with Status Indicators Dual Palm Switches with Abort complies with International Safety Standards Intelligent Assembly Solutions Spin Welders have diverse applications: Automotive industry for parts such as filters, floats, check valves, pipes, fittings, fixtures and housings. Medical applications include blood–processing equipment, chemical pumps, fittings flow meters and IV drug delivery. Consumer Product applications include thermal mugs, insulating liners, storage containers, microwave ovenware and appliance components. Industrial applications include conveyor systems, gears, pulleys, couplings and motor housings. Spin welders are also used in the Toy Manufacturing and Sporting Goods industry.

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Spin Welder - SVB031-SVB051-2

In the Spin Welding process, material composition affects friction which is the controlling factor in the joining operation. Surface contaminants may also affect the weld joint, but surface finish does not affect it. Dukane spin welders can join a variety of materials including semi–crystalline resins such as Polyethylene (PE), Polypropylene (PP), Polyamides (Nylon) and amorphous resins such as ABS, Polycarbonate (PC) and Polyvinyl Chloride (Rigid PVC). Call Dukane for a complete list of materials suitable for Spin Welding. Advanced Joint Designs inches (millimeters) WITH SPECIAL FACTORY CONFIGURATION...

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