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ServoWeld Plus Spin Welder

Product catalog summary

Overview: The ServoWeldTM Plus Spin Welder is an all-electric press system designed for precise welding of assemblies with circular weld joints. It utilizes two servo motors for enhanced control and accuracy, featuring a touch-enabled HMI for process monitoring.

Key Features:

Melt-Match® Mode: Coordinates vertical and spin axis motion to match material melt rate.
Servo Control: Offers angular resolution of 0.1 degree and vertical positioning resolution of 0.0004 inches (0.01mm).
Weld Initiation Methods: Includes spin torque, vertical position, and external signal.
Weld Methods: Options include collapse distance, absolute position, energy, and peak spin torque.
Post-Weld Methods: Dynamic hold, static hold, or a combination.
Built-in Features: Supports fixture clamps, part presence sensors, remote operation, and light curtains without external PLC or HMI.

Advanced HMI Features:

175 mm high-resolution color touch screen with intuitive menus.
Storage for up to 64 setup recipes and weld cycle data.
Programmable limits for process control and password protection for safety.
Multi-language menus and data import/export via USB.
Data output to external devices using OPC UA, Modbus TCP, or FTP.

Mechanical Features:

Extra-rigid steel column with negligible deflection.
5.0-inch stroke and 8.5-inch throat depth for versatility.
Programmable Top of Stroke position to reduce cycle time.
Automation connectors and optical cycle activation switches.
Ergonomic base with steel ground plate.

Optional Items:

Spin tool vacuum system for part retention.
Remote HMI and configurable for automation environments.

Specifications:

Models: SSW800, SSW3000, SSW4000
Max Spin Speed: 800, 3000, 4000 RPM respectively.
Max Spin Torque: 59, 16, 9 ft.*lb. (80, 21, 12 Nm) respectively.
Max Spin Power: 5.3 HP (4 kW).
Max Vertical Speed: 5.9 in./s (150 mm/s) for SSW800 and SSW3000, 4.9 in./s (125 mm/s) for SSW4000.
Max Vertical Force: 600, 500, 350 lb. (2600, 2200, 1500 N) respectively.
Power Requirements: 200-240 VAC, 50/60 Hz, 20 A, single phase.
Weight: 415, 390, 380 lb. (189, 177, 173 kg) respectively.
Weld Joint Diameters: 4-7 in. (100-180 mm) for SSW800, 0.5-4 in. (12-100 mm) for SSW3000, <2 in. (<50 mm) for SSW4000.

Catalog excerpts

ServoWeld STATES HEADY Activate belli operate switches to start weld cycle. CYCLE DATA CRfcFW | I lAfEMTA Part Number: Position At Trlgfter Wf Id Tim: VVfld Ppiji Tore? W1ld Cediipi1: Weld End Ponton: Ko"d Ccfepit Toti) C$411p»: T«isl S«i eh1 UiriiiK1 Torqpjt At Trigger Wrtl OrlviiMton: WrW RtrtHtoro W#W Peak Spin Speed Weld E-ie^y: Wrtl P«k Motor Torqje: Weld Peak Part Torque Dale -S TVne 2016-11 ^38 13:57:55 Tot1 Cytle Time: HMI touch screen with intuitive menu controls ServoWeldTM Plus Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state of the art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency. It features a technologically advanced, touch-enabled HMI with an intuitive menu structure to control and monitor the welding process. Features of ServoWeldTM Plus: • Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded. • Servo spin axis with angular resolution of 0.1 degree and servo vertical actuator (Z axis) with positioning resolution of .0004 in. (0.01mm). • Weld initiation methods include spin torque, vertical position and an external signal. • Weld methods include collapse distance, position (absolute distance), energy, and peak spin torque (all weld methods can be used with or without spin orientation). Advanced HMI Features: • An integral 175 mm, high-resolution color touch screen user interface with an intuitive menu structure. • Onboard storage of up to 64 setup recipes. • Onboard storage of weld cycle data and graphs. • Programmable upper and lower limits for advanced process control. • Password protected interface for setup safety. Dukane IAS, LLC • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: [email protected] Post-weld methods include dynamic hold, static hold or a combination of both. • Built-in capability to support the following features eliminates the need for an external PLC or HMI when configured as semi-automated work cells: ° Fixture clamps ° Part presence sensors ° Remote operation with setup switching ° Li

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Advanced HMI Features: (continued) • Menus available in multiple languages. • Import and export of setups and data via USB port. • Cycle data output to external devices using OPC UA, Modbus TCP, or FTP standard (RS-232 optional). Mechanical Features: • Extra-rigid, steel rectangular tube column with negligible deflection. •5.0 inch (127 mm) stroke for great versatility. • 8.5 inch (215 mm) throat depth. • Programmable Top of Stroke position to reduce vertical stroke and cycle time. • Automation connectors for interfacing with custom machinery. • Optical cycle activation switches. • Ergonomic...

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