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SERVO ULTRASONIC PRESS SYSTEMS

SERVO ULTRASONIC PRESS SYSTEMS
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iQ Specifications Intelligent Assembly Solutions Note: Partial data shown here. For complete dimensional data go to: SERVO ULTRASONIC PRESS SYSTEMS http//www.dukane.com/us/DL_DrawingsLayout.asp System Features Dukane’s patented iQ Advanced Servo Welders are the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process. ES AUTOMATED HAND PROBE PRESS • Dynamic Servo Motion Control • Patented Melt-Match® Technology • Robust Rigid Mount Construction • Reliable Validation and Calibration • Superior data acquisition Available Frequencies 43S245 50 kHz 40 kHz 30 kHz Wattage 150 600/900/1200 900/1200/1800 43S220 20 kHz 1200/1800/2400/3600 43S215 20 kHz (Super 20) 4800 15 kHz 4800 Model 43S245 Dimensions Base Width Base Depth Base Height Column Height Maximum Height Housing Width Housing Height Housing Depth Usable Throat Stroke Weight Maximum Weld Force iQ 43S220 Thruster 5.2 (132) 38.0 (968) 13.2 (336) 3.94 (100) 5.50 (140) 74 lbs (33 Kg) 550 lbs (2447 N) iQ 220 Press System w/Base 18.6 (472) 24.8 (631) 4.6 (117) 44.6 (1132) 70.1 (1780) 5.2 (132) 38.0 (968) 13.2 (336) 8.2 (209) 5.50 (140) 250 lbs (114 Kg) 550 lbs (2447 N) iQ Mini Servo Thruster 4.0 (102) 27.2 (691) 7.1 (181) 3.38 (86) 3.50 (88) 25 lbs (11.4 Kg) 150 lbs (667 N) iQ Mini Servo System w/Base 18.6 (472) 24.8 (631) 4.6 (117) 26.5 (674) 39.9 (1013) 4.0 (102) 27.2 (691) 7.1 (181) 8.3 (210) 3.50 (88) 230 lbs (105 Kg) 150 lbs (667 N) Mini Servo Control Box 43S220 – 20 kHz 17.2 (436) 12.6 (320) 3.5 (88) 20 lbs (9 Kg) Measurements: In. (mm) 43S245 – 30/40/50/ kHz 43S215 – 15 or 20 kHz Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. #10-0038-01 www.dukane.com/us • e-mail: ussales@dukane.com ISO 9001: 2008 Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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iQ Servo Advantage iQ Dynamic Servo Motion Control – NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. • Repeatable and accurate Servo Motion Control • Integrated Melt-Match® Technology • Dynamic Velocity Melt Initiation (DVMI™) Precise velocity/force control during initial application of sonic...

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iQ Explorer iQ Servo Advantage iQ The iQ-HMI includes a 15” color industrial PC with touch screen, compact flash solid state drive (no moving parts), two USB ports, and one Ethernet port. Windows Embedded Standard operating system. Rugged metal housing with mounting holes for standard VESA 75 support arms. IEC C14 plug w/ internal 110/230 VAC power supply. Melt-Match® Patent #8,052,816 & 7,819,158 Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength and reduced variability. Dukane’s Melt-Match ® technology...

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iQ Generator/Power Supply Features Ultra-Rigid iQ Servo Press Spare Custom Configurable Interconnect Slot Rigid All Metal Chassis CE Compliant Power/Switch Circuit Breaker Features • Linear servo actuator with integral roller screw mechanism. 15-Pin Input 25-Pin Output IEC Power Inlet Connector Ultrasound Output • 5" (127mm) stroke 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments. • Top-of-stroke limit switch for automation application • Compact, single-rail linear ball slide assembly system offers accurate positioning,...

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