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Laser Welder Handout

Product catalog summary

Overview of Laser Welding System
The document describes a laser welding system designed for welding clear-to-clear thermoplastics without the need for laser absorbing additives. It utilizes a 2-micron laser that enhances absorption by clear polymers, allowing for precise melting through optically clear parts.

Key Features and Benefits

Laser Beam Delivery System: Integrates a scan head and XY-servo driven gantry for precise positioning of the laser head, especially for larger parts.
Monitoring and Control: Includes a CCTV camera for live weld preview and monitoring, with the ability to record weld cycles.
Software Capabilities: Proprietary software allows for breaking down complex weld patterns into segments, modifying each independently, and assigning different welding parameters.
Safety Certification: All laser enclosures are Class I CDRH certified.

Custom Tooling

Features specialized tooling cassettes with quick tool changing capabilities.
Incorporates binary tool ID recognition for automatic weld recipe recall.
Supports multi-cavity functions, feature detection, vision systems, and independent clamping systems to accommodate part variations.

Parts and Materials FAQ

Compatible Materials: Most thermoplastic materials can be welded.
Part Clarity: Only one part needs to be clear; the other can be colored, with black parts having a carbon content of 0.5 - 1.0%.
Material Thickness: Optimal thickness for the upper/outer part ranges from 0.25mm to 3.5mm, depending on the material.

Software and System Integration

LaserLinQ™ Software: Proprietary software for controlling laser beam delivery programs.
System Integration: Combines XY servo gantry and scan head for efficient laser beam delivery.

Catalog excerpts

Laser Welding Costly Laser Absorbing Additives Unfilled Tube-to-Port Continuous Weld Unfilled Tube-to-Tube Clear-to-Clear Polymer

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Laser Welding System designed to weld clear to clear thermoplastics without the need of any laser absorbing additives. This system incorporates a recently developed 2 micron laser with a greatly increased absorption by clear polymers and enables highly controlled melting through the thickness of optically clear parts. Benefits of Dukane’s Laser Welding System: • Laser beam delivery system integrates both, a scan head and XY-servo driven gantry, utilized to move and precisely position the laser head when larger parts are welded. • A closed-circuit television (CCTV) camera is integrated within...

Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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