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IQ Series Ultrasonic Servo Press Welder

IQ Series Ultrasonic Servo Press Welder
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IQ Series Ultrasonic Servo Press Welder - 1

DUKANE Intelligent Assembly Solutions jQ Sries SERVO ULTRASONIC PRESS SYSTEMS System Features ES AUTOMATED HAND PROBE PRESS Dukane's patented iQ Advanced Servo Welder is the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process. Dynamic Servo Motion Control 镕 Integrated Melt-Match® Technology Robust Rigid Mount Construction Օ Reliable Validation and Calibration Superior data acquisition 43S245 - 30/40/50/ kHz Www.dukane.com/us Օ e-mail: ussales@dukane.com Dukane Corporation Ultrasonics Division Օ 2900 Dukane Drive St. Charles, Illinois 60174 USA Օ TEL (630) 797-4900 FAX (630) 797-4949

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IQ Series Ultrasonic Servo Press Welder - 2

iQ Servo Advantage iQ Dynamic Servo Motion Control – NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. • Repeatable and accurate Servo Motion Control • Integrated Melt-Match® Technology • Dynamic Velocity Melt Initiation (DVMI™) Precise velocity/force control during initial application of sonic...

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IQ Series Ultrasonic Servo Press Welder - 3

iQ Servo Advantage Melt-Match Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength and reduced variability. Dukane's Melt-Match® technology precisely matches the velocity of the ultrasonic stack with the melt flow velocity of the plastic material ensuring optimum molecular intermingling. This produces stronger, more reliable weld results when compared to pneumatic systems. ٕ Prcise and reliable velocity control with iQ Servo Programmable multi-point velocity profile 镕 Programmable static or dynamic (by...

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IQ Series Ultrasonic Servo Press Welder - 4

iQ Generator/Power Supply Features Rigid All Metal Chassis Ethernet Connection CE Compliant Spare Custom Configurable Interconnect Slot 15-Pin Input 25-Pin Output Ultrasound Output Power/Switch Circuit Breaker Servo Press Interconnect IEC Power Inlet Connector RS 232 Serial Configuration Port Digital Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. • Industry leading data acquisition rate speed of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. •...

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IQ Series Ultrasonic Servo Press Welder - 5

Ultra-Rigid iQ Servo Press Features Linear servo actuator with intթgral roller screw mechanism. 5" (127mm) stroke 20 kHz, 3.5" (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments. Օ Top-of-stroke limit switch for automation application Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction-free travel. Օ Linear distance encoder with 1 Lim resolution. Thrust capacity 20kHz 560 lb (2500 N) 40/30/50kHz 150 lb (660 N) Օ Programmable trigger force .1 lb resolution (1 lb 20 kHz...

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IQ Series Ultrasonic Servo Press Welder - 6

FEATURES iQ Explorer User Interface • Windows operating system uses familiar file folder menu structure, requires no special training to program and operate. • Touch screen input for ease of programming. All welder setup parameters are programmed from one menu page. • Ethernet connectivity for connection to local area network or stand-alone applications. • Supervisory password control features for lock-out of system controls. • Remote connectivity to Dukane’s 24-hour hotline for system diagnostics and troubleshooting ensures minimized down time. iQ Process Control To optimize the welding...

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IQ Series Ultrasonic Servo Press Welder - 7

User Interface Features Process Settings Intuitive menu structure, uses familiar Windows file folder layout and icons. Օ One screen process settings page last weld data displayed simplifies programming. F1 Help command instantly displays explanation of function. Օ User-programmable cycle data screen displays up to 16 unique weld parameters for monitoring operating parameters. User programmable process limits are displayed on cycle data screen. Bad Part and Suspect Part limits - up to 13 parameters are available. Eliminate the need for expenխsive SPC packages. Two user-selectable data...

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IQ Series Ultrasonic Servo Press Welder - 8

#10-0038-00 Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 iQ Specifications Dimensions iQ 43S220 Thruster iQ 220 Press System w/Base iQ Mini Servo Thruster iQ Mini Servo System w/Base Mini Servo Control Box Base Width 18.6 (472) 18.6 (472) Base Depth 24.8 (631) 24.8 (631) Base Height 4.6 (117) 4.6 (117) Column Height 44.6 (1132)...

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