Catalog excerpts
Intelligent Assembly Solutions Note: Partial data shown here. For complete dimensional data go to: SERVO ULTRASONIC PRESS SYSTEMS System Features Dukane’s patented iQ Advanced Servo Welders are the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process. ES AUTOMATED HAND PROBE • Dynamic Servo Motion Control • Patented Melt-Match® Technology • Robust Rigid Mount Construction • Reliable Validation and Calibration • Superior data acquisition Available Frequencies 43S245 50 kHz 40 kHz 30 kHz Model 43S245 Dimensions Base Width Base Depth Base Height Column Height Maximum Height Housing Width Housing Height Housing Depth Usable Throat Stroke Weight Maximum Weld Force iQ Mini Servo Thruster Mini Servo Control Box Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. #10-0038-01 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • T
Open the catalog to page 1
iQ Servo Advantage iQ Dynamic Servo Motion Control – NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. • Repeatable and accurate Servo Motion Control • Integrated Melt-Match® Technology • Dynamic Velocity Melt Initiation (DVMI™) Precise velocity/force control during initial application of sonic...
Open the catalog to page 2
The iQ-HMI includes a 15” color industrial PC with touch screen, compact flash solid state drive (no moving parts), two USB ports, and one Ethernet port. Windows Embedded Standard operating system. Rugged metal housing with mounting holes for standard VESA 75 support arms. IEC C14 plug w/ internal 110/230 VAC power supply. Melt-Match® Patent #8,052,816 & 7,819,158 Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength and reduced variability. Dukane’s Melt-Match ® technology precisely matches the velocity of the...
Open the catalog to page 3
iQ Generator/Power Supply Features Ultra-Rigid iQ Servo Press Spare Custom Configurable Interconnect Slot Rigid All Metal Chassis CE Compliant Power/Switch Circuit Breaker Features • Linear servo actuator with integral roller screw mechanism. IEC Power Inlet Connector Ultrasound Output • 5" (127mm) stroke 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments. • Top-of-stroke limit switch for automation application • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and...
Open the catalog to page 4
iQ Generator/Power Supply Features Ultra-Rigid iQ Servo Press Spare Custom Configurable Interconnect Slot Rigid All Metal Chassis CE Compliant Power/Switch Circuit Breaker Features • Linear servo actuator with integral roller screw mechanism. IEC Power Inlet Connector Ultrasound Output • 5" (127mm) stroke 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments. • Top-of-stroke limit switch for automation application • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and...
Open the catalog to page 5
The iQ-HMI includes a 15” color industrial PC with touch screen, compact flash solid state drive (no moving parts), two USB ports, and one Ethernet port. Windows Embedded Standard operating system. Rugged metal housing with mounting holes for standard VESA 75 support arms. IEC C14 plug w/ internal 110/230 VAC power supply. Melt-Match® Patent #8,052,816 & 7,819,158 Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength and reduced variability. Dukane’s Melt-Match ® technology precisely matches the velocity of the...
Open the catalog to page 6
iQ Servo Advantage iQ Dynamic Servo Motion Control – NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. • Repeatable and accurate Servo Motion Control • Integrated Melt-Match® Technology • Dynamic Velocity Melt Initiation (DVMI™) Precise velocity/force control during initial application of sonic...
Open the catalog to page 7
Note: Partial data shown here. For complete dimensional data go to: http//www.dukane.com/us/DL_DrawingsLayout.asp 7.85 “[199] Measurements: In. (mm) Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. #10-0038-01 www.dukane.com/us • e-mail: ussales@dukane.com
Open the catalog to page 8All Dukane Intelligent Assembly Solutions catalogs and technical brochures
-
VWB49002 Pages
-
ServoWeld Plus Spin Welder2 Pages
-
VWB4500 - Vibration Welder2 Pages
-
VWB4300 - Vibration Welder2 Pages
-
VW5960LPT - Vibration Welder4 Pages
-
VW5900 - Vibration Welder2 Pages
-
VW5700LPT - Vibration Welder2 Pages
-
VW5700 - Vibration Welder2 Pages
-
VW5500 - Vibration Welder2 Pages
-
VW5300 - Vibration Welder2 Pages
-
Corrugated Plastic Welders2 Pages
-
Medical Solutions4 Pages
-
Vibration Welding4 Pages
-
Laser Welder Handout2 Pages
-
Ultrasonic Food Processing2 Pages
-
Ultrasonic Welders Brochure4 Pages
-
Vibration Welding Brochure4 Pages
-
VWB4900 - Vibration Welder2 Pages
-
EZ-Welder2 Pages
-
VWB3500 - Vibration Welder2 Pages
-
VWB3700 - Vibration Welder2 Pages
-
Thermal Probe2 Pages
-
20 kHz Sealed Transducer2 Pages
-
Thermal Press2 Pages
-
Spin Welder - SVB031-SVB0512 Pages
-
UFF-2 40 kHz mini-slitter2 Pages
-
UFF-1 Sonic Slitter2 Pages
-
VW 5500 Vibration welder2 Pages
-
VW 5700 Vibration Welder2 Pages
-
VW5900 Vibration Welder2 Pages
-
VWB4500 Vibration Welder2 Pages
-
VWB4700 Vibration Welder2 Pages
-
VWB4700LPT Vibration Welder2 Pages
-
VWB4900 Vibration Welder2 Pages
-
Standard Sound Enclosure2 Pages
-
ultrasonic press system4 Pages
-
Dukane Vibration Welding4 Pages
Archived catalogs
-
Model 3700 Vibration Welder2 Pages
-
Model 3500 Vibration Welder2 Pages
-
Medical Device Assembly4 Pages
-
Ultrasonic Welders4 Pages
