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iQ Series Servo Ultrasonic Press Systems

iQ Series Servo Ultrasonic Press Systems
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iQ Series Servo Ultrasonic Press Systems - 1

Intelligent Assembly Solutions Note: Partial data shown here. For complete dimensional data go to: SERVO ULTRASONIC PRESS SYSTEMS System Features Dukane’s patented iQ Advanced Servo Welders are the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process. ES AUTOMATED HAND PROBE • Dynamic Servo Motion Control • Patented Melt-Match® Technology • Robust Rigid Mount Construction • Reliable Validation and Calibration • Superior data acquisition Available Frequencies 43S245 50 kHz 40 kHz 30 kHz Model 43S245 Dimensions Base Width Base Depth Base Height Column Height Maximum Height Housing Width Housing Height Housing Depth Usable Throat Stroke Weight Maximum Weld Force iQ Mini Servo Thruster Mini Servo Control Box Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. #10-0038-01 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • T

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iQ Series Servo Ultrasonic Press Systems - 2

iQ Servo Advantage iQ Dynamic Servo Motion Control – NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. • Repeatable and accurate Servo Motion Control • Integrated Melt-Match® Technology • Dynamic Velocity Melt Initiation (DVMI™) Precise velocity/force control during initial application of sonic...

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iQ Series Servo Ultrasonic Press Systems - 3

The iQ-HMI includes a 15” color industrial PC with touch screen, compact flash solid state drive (no moving parts), two USB ports, and one Ethernet port. Windows Embedded Standard operating system. Rugged metal housing with mounting holes for standard VESA 75 support arms. IEC C14 plug w/ internal 110/230 VAC power supply. Melt-Match® Patent #8,052,816 & 7,819,158 Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength and reduced variability. Dukane’s Melt-Match ® technology precisely matches the velocity of the...

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iQ Series Servo Ultrasonic Press Systems - 4

iQ Generator/Power Supply Features Ultra-Rigid iQ Servo Press Spare Custom Configurable Interconnect Slot Rigid All Metal Chassis CE Compliant Power/Switch Circuit Breaker Features • Linear servo actuator with integral roller screw mechanism. IEC Power Inlet Connector Ultrasound Output • 5" (127mm) stroke 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments. • Top-of-stroke limit switch for automation application • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and...

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iQ Series Servo Ultrasonic Press Systems - 5

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iQ Series Servo Ultrasonic Press Systems - 8

Note: Partial data shown here. For complete dimensional data go to: http//www.dukane.com/us/DL_DrawingsLayout.asp 7.85 “[199] Measurements: In. (mm) Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. #10-0038-01 www.dukane.com/us • e-mail: ussales@dukane.com

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