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iQ Series LS Ultrasonic Power Supplies for Automation

iQ Series LS Ultrasonic Power Supplies for Automation
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iQ Series LS Ultrasonic Power Supplies for Automation - 1

Intelligent Assembly Solutions ULTRASONIC POWER SUPPLIES Features Dukane iQ LS Ultrasonic Power Supplies were designed specifically for automated ultrasonic systems for the automotive, aerospace, packaging, textile, and food industries. Available in bench top or panel mount. AUTOMATED HAND PROBE The iQ series generators are all built around our patented digital design. Compact in size, they provide the highest power density in the smallest package, while incorporating our exclusive flow through cooling. These generators are designed to handle the toughest applications and environments, capable of operating either in continuous duty or high-speed automation. Our industry leading 0.5 millisecond multi-core processing speed provides the highest level of accuracy and repeatability. The unique modular design allows for custom configurations and ultimate flexibility. Digital Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis. • Industry leading data acquisition rate speed of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. • Three step system safe power up sequence 1) AC line inrush current protection, 2) Supervisory System Monitor 3) Plug and Play configuration ID. • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjusts the output frequency to match the acoustic stack (sonotrode, booster, and transducer) during every weld cycle and eliminates the need to manually tune the generator. • Ultrasonic overload protection, with status indicator for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Temperature Drift Compensation allows for seamless acoustic stack operation, and automatically compensates for acoustic stack temperature changes. • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical and acoustic components for superior performance, reliability and extended life. • Selectable Frequency Lock and Hold feature ignores digi-trac automatic tuning and locks to startup stack frequency - this helps in difficult applications where the stack couples with a product. • Programmable frequency bandwidth, three selectable factory settings or user programmable windows for unique acoustic stacks and applications. • User-accessible programmable advanced hardware settings allows changes to Free Run Frequency, Frequency Lock/Hold and Frequency Limits - providing advance settings for difficult acoustic stacks. www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • IAS Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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iQ Series LS Ultrasonic Power Supplies for Automation - 2

Display Controls Horizontal Model LCD Display Power Output Level Scale Status LEDs System Operating Mode Keys Digital Features. . .continued from cover page. • Integrated Digital Frequency Readout accurately displays operating frequency of the acoustic stack. This is perfect for acoustic stack diagnostics. • Amplitude adjustment in 1% increments from 100% to 20%, through front panel or remotely (Optional 4-20mA analog, Profibus, EtherNet I/P or RS 232). • Line and Load Regulation amplitude is maintained independent of load force and incoming line voltage variations. Through a closed-loop...

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iQ Series LS Ultrasonic Power Supplies for Automation - 3

Panel Mount Generators Dukane’s iQ LinQ gives integrators the most versatility, when interfacing power supplies with automated systems. Mechanical Features iQ LinQ EtherNet/IP Module • Flow Through Cooling channel with a matched high performance heat sink and thermostatically controlled fan reduces thermal gradients, minimizes dirt infiltration and increases component life. The EtherNet/IP option module allows the iQ generator to connect to an EtherNet/IP network. The option module is an external DIN-rail mounted device that acts as a bridge between the automation network and an iQ...

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iQ Series LS Ultrasonic Power Supplies for Automation - 4

Feet Optional High Profile MOUNTING FEET OPTIONAL OPERATOR ULTRASOUND & CONTROLS/DISPLAY SYSTEM I/D’s DISPLAY MAY BE ORIENTED VERTICAL OR HORIZONTAL MODELS Power / Frequency / Profile 15 kHz 20 kHz 30 kHz 40 kHz Max. current: L = Low Profile Chassis (L only available in 200-240 VAC, 50/60 Hz) H = High Profile Chassis (H less than 1200 W fixed cord 100-120 VAC) Note: All specifications are subject to change without notice. Please consult Dukane for any updated information. www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • IAS Division • 2900 Dukane Drive • St. Charles,...

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