Intelligent Assembly Solutions ULTRASONIC GENERATOR/POWER SUPPLY Description The iQ series generators are all built around our patented digital design. Compact in size, they provide the highest power density in the smallest package, while incorporating our exclusive flow through cooling. These generators are designed to handle the toughest applications and environments, capable of operating either in continuous duty or high-speed automation. Our industry leading 0.5 millisecond multi-core processing speed provides the highest level of accuracy and repeatability. The unique modular design allows for custom configurations and ultimate flexibility. This series is compatible with all your current Dukane hand probes, automation probes and converters. HAND PROBE Power and Frequencies from 600W to 4800W/40, 30, 20, 15kHz Digital Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis. MODELS Power / Frequency / Profile 15 kHz 20 kHz 30 kHz 40 kHz Max. current: Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical and acoustic components for superior performance, reliability and extended life. • Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. • Linear Ramp Up (Soft-start) algorithm brings the acoustic stack to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. • Three step system safe power up sequence 1) AC power inrush protection, 2) Supervisory System Monitor 3) Plug and Play configuration ID. • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjust the output frequency to match the acoustic stack (sonotrode, booster, and transducer) this is done for every weld cycle and eliminates the need to manually tune the generator. • Ultrasonic overload protection, with detailed fault description for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Line Voltage Regulation compensates for line fluctuations assuring consistent amplitude. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 • Load Regulation provides constant ultrasound amplitude automatically regardless of the power draw. The ultrasonic output amplitude level is held to within 1%, to provide weld process consistency and reduced weld cycle times. • Easy Fault is exclusive to iQ power supplies. System faults and alarms prompt a fault code. (i.e U501) Enter that code at www.dukane.com/easyfault and the easy fault search will provide additional tips and process improvement information. Thus expediting fault/alarm solutions and reducing down time. • Temperature Drift Compensation allows for seamless acoustic stack operation, and automatically compensates for acoustic stack temperature changes. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

Soft Keys BACK Rigid All Metal Chassis User friendly Navigation Status Panel EtherNet/IP iQ LinQ™ Port Custom Configurable Inter Connect Panel Power Switch Circuit Breaker On-Line Key Ultrasonic Test Key Ultrasound Power Cable Intuitive Menu Structure Mechanical Features • Flow Through Cooling tunnel with a matched high performance heat sink and thermostatically controlled fan reduces thermal gradients, minimizes dirt infiltration and increases component life. • Highest power density per unit of volume. Most power in the smallest package at highest duty cycle. Low and high profile configurations...

Soft Keys BACK Rigid All Metal Chassis User friendly Navigation Status Panel EtherNet/IP iQ LinQ™ Port Custom Configurable Inter Connect Panel Power Switch Circuit Breaker On-Line Key Ultrasonic Test Key Ultrasound Power Cable Intuitive Menu Structure Mechanical Features • Flow Through Cooling tunnel with a matched high performance heat sink and thermostatically controlled fan reduces thermal gradients, minimizes dirt infiltration and increases component life. • Highest power density per unit of volume. Most power in the smallest package at highest duty cycle. Low and high profile configurations...

Intelligent Assembly Solutions ULTRASONIC GENERATOR/POWER SUPPLY Description The iQ series generators are all built around our patented digital design. Compact in size, they provide the highest power density in the smallest package, while incorporating our exclusive flow through cooling. These generators are designed to handle the toughest applications and environments, capable of operating either in continuous duty or high-speed automation. Our industry leading 0.5 millisecond multi-core processing speed provides the highest level of accuracy and repeatability. The unique modular design allows...