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iQ Series LE Ultrasonic Press System

iQ Series LE Ultrasonic Press System
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iQ Series LE Ultrasonic Press System - 1

Intelligent Assembly Solutions System Requirements Pneumatic requirements: 80-110 psi max. clean, dry air Maximum available clamp pressure: 540lbs @ 110 psi with standard Dukane iQ Series LE ultrasonic welding systems are an entry level machine designed for applications that require significantly less process documentation, yet are built on the robust precision mechanical platform as our full featured machines. Available in either 20 kHz or 15 kHz in power ranges from 1200 – 4800 watts. Two main models offer either Time and Energy or Time Energy and Distance. While the LE is an entry level machine advance features like Process Limits, .5 millisecond sample rate, separate Weld and Hold pressures and multiple setup recipe storage with front panel lock out come standard on all LE models. Allow 5.00” (130mm) behind the press/thruster for air line and cable connections 12.43 [3 ] 16 7.24 [184] 115-7662 RIGHT SIDE REAR PANEL FOR GENERATOR MTG. ALLOW 5’’ EA SIDE FOR COOLING (PARTH EIGHT+FIXTURE) ALLOW 6’’ IN BACK FOR CABLING ALLOW 3’’ IN BACK FOR CABLING 4.75 [121] 12.38 [314] 24.84 [631] ALLOW 5’’ EA SIDE FOR COOLING HAND PROBE Press Dimensions Base Width Base Depth Column Height Column Diameter Maximum Height Housing Height Usable Throat Stroke Weight Housing Width Housing Width Housing Depth Weight Thruster Dimensions 1200 W model also available in 200-240 VAC Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. www.dukane.com/us • e-mail: ussales@dukane.com • Industry leading data acquisition rate speed of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. • Linear Ramp Soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. Press Dimensions Power / Frequency / Profile • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis. • Amplitude adjustment in 1% increments from 20% to 100% through front panel or remote (4-20) mA. XGTM ODEL SHOWN ULTRASONIC PRESS SYSTEM Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 • Digi-Trac tuning automatically tracks the resonant frequency digitally. No need to manually tune the generator during every weld cycle. The output frequency adjusts itself to match the acoustic stack (sonotrode booster and transducer). • Line and Load Regulation amplitude is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude be correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times. • Programmable softstart and softstop amplitude can be used to reduce stress on acoustic stacks, or for high-speed application to achieve full amplitude in as short as .010 seconds. Factory configurable settings also available. Easy Fault is exclusive to iQ power supplies. System faults and alarms prompt a fault code, (i.e. U501). Enter the code at www.dukane.com/ easyfault and the easy fault search will provide additional tips and process improvement information. Thus expediting fault /alarm solutions and reducing down time. www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive

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iQ Series LE Ultrasonic Press System - 2

iQ Generator/Power Supply Features iQ Press/Power Supply Features User Friendly Navigation On-Line/Off Line Key 100% digitally controlled Linear Ramp Soft-Start DIGI-TRAC tuning Power/Switch Circuit Breaker Line Regulation Load Regulation Overload Protection Complete Dukane compatibility Simple Programing w/Direct Access Process Parameter Hot Keys • User-accessible, programmable advanced hardware settings allow N.D.S. changes to Phase Shift, Free Run Frequency, Frequency Lock/Hold and Frequency Limits – providing advance settings for difficult acoustic stacks. • Selectable frequency lock...

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iQ Series LE Ultrasonic Press System - 3

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iQ Series LE Ultrasonic Press System - 4

System Requirements Pneumatic requirements: 80-110 psi max. clean, dry air Maximum available clamp pressure: 540lbs @ 110 psi with standard 2.50" (63.5mm) air cylinder Allow 5.00" (130mm) behind the press/thruster for air line and cable connections ALLOW 5” EA SIDE FOR COOLING ALLOW 5” EA SIDE FOR COOLING ALLOW 6” IN BACK FOR “CABLING ALLOW 3” IN BACK FOR “ CABLING QH DIMENSIONS Press Dimensions MODELS Power / Frequency / Profile Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. i-0052-01 www.dukane.com/us •...

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