Intelligent Assembly Solutions 8.1 [207] HANDLES: ADJUSTABLE FRAME-SUPPORT HEIGHT ULTRASONIC INTEGRATED PRESS SYSTEM Description ISOMETRIC VIEW TYPICAL HORN ULTRASOUND STACK CENTER Dukane iQ Series i220 ultrasonic welding system is an integrated machine designed for applications that require less process documentation, yet are built on the robust precision mechanical platform as our full featured machines. Available in 20 kHz power levels from 1200 – 2400 Watts. Two main models offer either Time and Energy or Time Energy and Distance options. i220 offers advanced features like Process Limits, .5 millisecond sample rate, and Patented Trigger by Power. HAND PROBE MAX PART HEIGHT + FIXTURE 15.0 [381] FIXTURE PLATE MOUNTING HOLES 8X M10x1.5 .5 [13] BASE DETAIL • 100% Digital Control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis. • Data Acquisition Rate of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. • Amplitude Adjustment in 1% increments from 20% to 100% through front panel. Press Dimensions Base Width Base Depth Base Height Column Diameter Maximum Height Press Dimensions Column CL to Horn CL Usable Throat Stroke Weight Housing Width Model (20 kHz) Power/Frequency/Profile 20 kHz Maximum Current 1200 W fixed cord 100-120 VAC 1200 W 2400 W X X 110-120V 50/60 Hz @ 15 amps 200-240V 50/60 Hz @ 15 amps 1200 W model also available in 200-240 VAC @ 8 amps Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. • Linear Ramp Soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. • Digi-Trac tuning automatically tracks the resonant frequency digitally. No need to manually tune the generator during every weld cycle. The output frequency adjusts itself to match the acoustic stack (sonotrode booster and transducer). • Line and Load Regulation amplitude is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude by correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times. Easy Fault is an exclusive feature of iQ Series. When system faults and alarms prompt a fault code (i.e. U501). Just enter the code at: www.dukane.com/easyfault and easy fault search will provide tips and process improvement information. This expedites solution and reduces down time. www.dukane.com/us • e-mail: [email protected] www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Ill

i220 Features i220 Press Features Features Continued from previous page • Programmable Softstart and Softstop amplitude can be used to reduce stress on acoustic stacks, or for highspeed application to achieve full amplitude in as short as .010 seconds. Factory configurable settings also available. • Stack Scan feature scans the stack to determine the optimum starting frequency and provides a method for setting the start up frequency (Free Run Frequency). Mechanical Stop • Frequency Tracking feature improves the consistency of starting an acoustic stack if the frequency of the stack changes significantly...

i220 Features i220 Press Features Features Continued from previous page • Programmable Softstart and Softstop amplitude can be used to reduce stress on acoustic stacks, or for highspeed application to achieve full amplitude in as short as .010 seconds. Factory configurable settings also available. • Stack Scan feature scans the stack to determine the optimum starting frequency and provides a method for setting the start up frequency (Free Run Frequency). Mechanical Stop • Frequency Tracking feature improves the consistency of starting an acoustic stack if the frequency of the stack changes significantly...

Intelligent Assembly Solutions 8.1 [207] HANDLES: ADJUSTABLE FRAME-SUPPORT HEIGHT ULTRASONIC INTEGRATED PRESS SYSTEM Description ISOMETRIC VIEW TYPICAL HORN ULTRASOUND STACK CENTER Dukane iQ Series i220 ultrasonic welding system is an integrated machine designed for applications that require less process documentation, yet are built on the robust precision mechanical platform as our full featured machines. Available in 20 kHz power levels from 1200 – 2400 Watts. Two main models offer either Time and Energy or Time Energy and Distance options. i220 offers advanced features like Process Limits,...