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iQ Series HP-E Ultrasonic Hand Held System

iQ Series HP-E Ultrasonic Hand Held System

iQ Series HP-E Ultrasonic Hand Held System

Product catalog summary
Overview: The document provides detailed specifications and features of the HP-E Ultrasonic Hand Held Systems, designed for manual spot welding, staking, cutting, and inserting applications. The systems are characterized by their ergonomic design, advanced digital controls, and robust performance.
Key Features:
  • Ergonomic soft grip hand probes with lightweight design for ease of use.
  • Multiple weld modes: time, energy, and manual, with process limits for precision.
  • Amplitude adjustment from 100% to 20% in 1% increments.
  • Patented 'Trigger by Power' feature for consistent welds.
  • Eight programmable setups for flexibility in operations.
  • Audible and visual alerts for cycle completion and fault indication.
  • High-resolution multicolor LCD with multilingual menu for easy programming.
  • Automatic Digi-Trac tuning for resonant frequency tracking, eliminating manual tuning.
  • Ultrasonic overload protection with fault indication for troubleshooting.
Technical Specifications:
  • Available frequencies: 20, 30, 35, & 40 kHz.
  • Power output: 600 Watts.
  • Line voltage options: 100-120 VAC and 200-240 VAC.
  • Probe weights range from 1.35 lbs (0.61 kg) to 2.50 lbs (1.13 kg).
  • Standard cable length: 9 ft (2.7 m).
Design and Construction:
  • Soft grip handle with air-cooling fittings standard on all units.
  • Compact size with built-in handle for portability.
  • Patented pulse-width modulation design for efficient power delivery and component longevity.
  • Linear ramp soft-start algorithm to minimize start-up surges.
  • Load regulation for consistent ultrasound amplitude.
Additional Information:
  • Manufactured in ISO registered facilities ensuring quality and reliability.
  • Specifications are subject to change; consult Dukane for updates.
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Catalog excerpts

iQ Series HP-E Ultrasonic Hand Held System-1

ULTRASONIC HAND HELD SYSTEMS The HP and PG series hand probes feature an ergonomical soft grip design with hangers for use on counterbalanced devices. A robust resonant mount is designed for years of trouble-free operation. Fittings for air-cooling come standard on all units. These probes are perfect for manual spot welding, staking, cutting and inserting applications. The iQ series HP-E generators come standard with both time and energy control. The display is a high-resolution graphic multicolor LCD with large easy-to-read text. One-touch hot keys along with a multilingual menu make programming and operation virtually effortless. Built-in circuit protection and visual fault status readouts ensure reliability even in the toughest work environments. The compact size and built-in handle allow for portability. Soft grip lightweight ergonomically friendly hand probes. Time, energy and manual weld modes with process limits. Amplitude adjustment in 1% increments from 100% to 20%. Trigger by Power patented feature for greater weld consistency. Eight programmable setups. Audible end of cycle notification alerts operator cycle is complete. Latch on fault with a visual and audible alarm that is menu selectable. Power bar graph with last cycle memory. High-resolution a multilingual programming. Soft Grip Available in: 20, 30, 35, & 40kHz Frequencies Power 600 Watts High Resolution Display with easy Status Indication Weld by Time Mode with Secondary 8 Programmable Control of Energy Weld by Energy Setups Intuitive Mode with Secondary Navigation Control of Time Stack Frequency Display Real time in cycle menu displays frequency, power, and time. 100% digital controls of all power supply functions and parameters. Current Setup Digi-Trac tuning automatically tracks the resonant frequency digitally. It adjusts the output frequency to match the handheld device. Power Graph This is done for every weld cycle and eliminates Bar % the need to manually tune the generator. Power Draw Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level. Front Panel Digital Amplitude adjustment 100% - 20% Programmable Hold Time Trigger by Power Mode Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/

 Open the catalog to page 1
iQ Series HP-E Ultrasonic Hand Held System-2

Patented pulse-width modulation design delivers power more efficiently with substantially less stress on electrical components for superior performance, reliability, and extended life. Linear ramp soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. Line voltage regulation compensates for line fluctuations assuring consistent amplitude. Pistol Grip Load regulation provides constant ultrasound amplitude automatically regardless of power draw. The ultrasonic output amplitude level...

 Open the catalog to page 2

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