1. Catalogs
  2. Dukane Intelligent Assembly Solutions
  3. iQ Series EZ Ultrasonic Stapler

iQ Series EZ Ultrasonic Stapler

iQ Series EZ Ultrasonic Stapler

iQ Series EZ Ultrasonic Stapler

Product catalog summary
Overview: The iQ Series EZ Ultrasonic Stapler is designed for efficient and economical sealing of clamshells and blister packs. It utilizes Dukane's patented iQ Ultrasonic 30 kHz generator technology, offering a portable and versatile solution with both vertical and horizontal mounting capabilities.
Key Features:
  • Compatible with Dukane's iQ Ultrasonic 30 kHz generator technology.
  • Offers a variety of sealing anvil patterns.
  • Compact design for portability and efficient workspace utilization.
  • Environmentally friendly sealing solution.
  • Supports multi-point welding with iQ MPC for larger applications.
  • Easy setup and operation, reducing operator fatigue.
  • Consistent weld results with Weld by Energy and Trigger by Power features.
Operation: The stapler is activated via a foot-switch, simplifying the process and reducing cycle times. It can be mounted on a workbench or wall-mounted, and is suitable for welding films, non-woven materials, coated and laminated packaging, and foil packages. Compatible thermoplastics include PET, PERG, PE, PP, PVC, and PVA.
Power Supply Features:
  • Ultrasonic overload protection with fault indication for troubleshooting.
  • Pulse-width modulation design for efficient power delivery and component longevity.
  • Linear ramp soft-start algorithm to minimize start-up surges.
  • Line voltage and load regulation for consistent amplitude and weld process consistency.
  • Eight programmable setups and high power density.
  • Fastest industry sampling rate at 0.5 ms.
Technical Specifications:
  • Generator Model: 30HP60-1H
  • Probe Part #: 41Q60RC
  • Line Voltage: 100-120 VAC or 200-240 VAC, 50/60 Hz
  • Frequency: 30 kHz
  • Wattage: 600 W
  • Weight: 11 lbs (5 kg)
Additional Information: The stapler can be integrated into automated systems and is manufactured in ISO registered facilities. Specifications are subject to change, and users are advised to consult for updated information.
See more

Catalog excerpts

iQ Series EZ Ultrasonic Stapler-1

EZ Ultrasonic Stapler HAND PROBE Features The new iQ EZ Stapler makes blister/clamshell sealing easier than ever. The welding process itself is activated with a foot-switch once the packaging material is properly positioned. The easy to learn process helps make for faster cycle times. • Use with Dukane Patented iQ Ultrasonic 30 kHz generator technology* Dukane’s patented iQ 30 kHz 600 watt generator controls the iQ EZ Stapler. With custom tooling, a wide variety of weld patterns or spot welds can be created. The stapler can be put on a workbench, or wall-mounted on its own support structure. • Small foot print allows for portability and efficient work environment The iQ EZ Stapler can weld films, non-woven materials, coated and laminated packaging, and foil packages. Thermoplastics such as PET, PERG, PE, PP, PVC and PVA are all appropriate for use. Like all of Dukane’s products, the iQ EZ Stapler can be integrated into an automated system. • Seals clamshells and blister packs efficiently and economically • Wide variety of sealing anvil patterns • Vertical or horizontal mounting capabilities • “Green” sealing solution • Multiple units can be used with iQ MPC for multi point welding on larger applications • Simple EZ set up • Reduces operator fatigue from conventional hand probe systems. • Highly consistent weld results are achieved through the use of Weld by Energy and patented Trigger by Power features.* *US Patent #7475801 Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 www.dukane.c

 Open the catalog to page 1
iQ Series EZ Ultrasonic Stapler-2

Power Supply Features • Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Patented pulse-width modulation design delivers power more efficiently with substantially less stress on electrical components for superior performance, reliability and extended life. • Linear ramp soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. • Line voltage regulation compensates for line fluctuations...

 Open the catalog to page 2

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.