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iQ Series ES Ultrasonic Press System

iQ Series ES Ultrasonic Press System

iQ Series ES Ultrasonic Press System

Product catalog summary
Overview
The document details the Dukane Corporation's iQ Series ultrasonic welding systems, highlighting their advanced digital control technology for enhanced accuracy and user-friendliness. These systems are equipped with multi-core processors and the iQ Explorer interface for efficient operation.
System Features
The iQ Series features a 100% digitally-controlled generator and ultra-rigid press. Key features include Ethernet connectivity, wireless networking, multiple USB ports, and over 25 programmable process limits for diagnostics and consistency. The systems support frequencies of 15, 20, 30, 40, and 50 kHz, with power options ranging from 180 to 4800 watts.
Mechanical and Digital Features
The systems have a compact design with a single-rail linear ball slide assembly for precise positioning. They include dual pressure settings, a 7-inch stroke with adjustable mechanical stops, and titanium boosters. Digital features include automatic frequency tracking, overload protection, and temperature drift compensation. The patented Pulse-Width Modulation design ensures efficient power delivery.
Specifications
The systems are available in various power and frequency configurations, with dimensions tailored for different applications. The press dimensions and weight vary depending on the model, with options for standard and ultra-rigid thruster designs.
Additional Features
Notable features include ergonomic design elements to reduce operator fatigue, programmable pressure profiling, and hydraulic speed control for precise melt velocity management. The systems are designed for flexibility and upgradeability, with options for custom configurations and enhanced control interfaces.
System Requirements
Pneumatic requirements include 80-110 psi max clean, dry air. Adequate space is needed behind the press/thruster for air line and cable connections.
Compliance
The system can be calibrated to meet FDA and ISO requirements, ensuring high standards of quality and safety.
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Catalog excerpts

iQ Series ES Ultrasonic Press System-1

15-20 kHz High Power Press System w/ultra Rigid Support Intelligent Assembly Solutions ULTRASONIC PRESS SYSTEM System Features The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitallycontrolled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate of .5 milliseconds. System Requirements Pneumatic requirements: 80-110 psi max. clean, dry air Allow 5.00" (130mm) behind the press/thruster for air line and cable connections 7.24 [184] Standard 20-30-40kHz Press System w/ultra Rigid support 115-7662 RIGHT SIDE REAR PANEL FOR GENERATOR MTG. 20kHz Standard Support Typical 20 kHz system listed. Visit http://www.dukane.com/us/DL_DrawingsLayout.asp to download files of other Dukane systems Press Dimensions Base Width Base Depth Column Height Column Diameter Maximun Height Housing Width Column CL to Horn CL Useable Throat Stroke Weight Ultra Rigid Thruster Dimensions Housing Height Housing Width Housing Depth Weight iQ HMI Dimensions Height Width Depth LCD Diagonal MODELS Power / Frequency 15 kHz 20 kHz 30 kHz 40 kHz AC Line Max. Current: iQ Explorer’s intuitive touch-screen graphical menu structure incorporates a one-page setup screen that makes welder operation easy to learn and program. Ethernet connectivity, wireless networking, and multiple USB ports are all options for weld and graph data storage. Over 25 programmable upper and lower process limits along with reference, weld graph logic are available for weld diagnostics and process consistency. AUTOMATED HAND PROBE (PART HEIGHT+FIXTURE) Standard 20-30-40-50kHz Mini Press System TYPICAL HORN • The Generator Interface incorporates a true color, 5” WVGA LCD screen, with 800 x 480 pixel resolution, and it is backlit by LEDs. The unique quick stroke menu navigation keys are consistent with the entire iQ generator product line. Additionally Eight soft keys border the screen and enhance intuitive menu navigation while maintaining the entire screen’s usefulness. • Welder setup parameters are all digitally controlled and can be calibrated to meet FDA and ISO requirements. • Multi-level password options eliminate unauthorized changes to weld program, assuring part quality and consistency. • Weld by time, energy, distance, absolute distance, peak power and ground detect. • 15, 20, 30, 40, 50 kHz frequencies available. • 180 – 4800 watt versions, true RMS power. Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. www.dukane.com/us • e-mail: [email protected] www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

 Open the catalog to page 1
iQ Series ES Ultrasonic Press System-2

iQ Generator/Power Supply Features Menu Selective View Parameters 5” color LCD w/LED backlight Intuitive Menu Structure iQ Press/Power Supply Features Last Part Weld Data Generator Power Custom Configurable Interconnect Panel Rigid All Metal Chassis Power/Switch Circuit Breaker Quick Programing Soft Keys Power Graph Real-Time Process Data Menu Navigation Keys IEC Power Inlet Connector Ultrasound Grounding Stud Digital Features Mechanical Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital...

 Open the catalog to page 2
iQ Series ES Ultrasonic Press System-3

iQ Generator/Power Supply Features Menu Selective View Parameters 5” color LCD w/LED backlight Intuitive Menu Structure iQ Press/Power Supply Features Last Part Weld Data Generator Power Custom Configurable Interconnect Panel Rigid All Metal Chassis Power/Switch Circuit Breaker Quick Programing Soft Keys Power Graph Real-Time Process Data Menu Navigation Keys IEC Power Inlet Connector Ultrasound Grounding Stud Digital Features Mechanical Features • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital...

 Open the catalog to page 3
iQ Series ES Ultrasonic Press System-4

15-20 kHz High Power Press System w/ultra Rigid Support Intelligent Assembly Solutions ULTRASONIC PRESS SYSTEM System Features The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitallycontrolled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate of .5 milliseconds. System Requirements Pneumatic requirements: 80-110 psi max. clean,...

 Open the catalog to page 4

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