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iQ Series AL Ultrasonic Power Supply

iQ Series AL Ultrasonic Power Supply

iQ Series AL Ultrasonic Power Supply

Product catalog summary
Overview: The document provides detailed information about the iQ Series AL ultrasonic power supplies by Dukane Corporation, designed for applications requiring 600 watts of power or less. These power supplies are suitable for single-station, automated, continuous low-wattage, or medium-duty cycle systems.
Key Features:
  • Trigger by Power: A patented feature that ensures accurate weld process initiation once a programmed force is achieved, enhancing process repeatability.
  • Weld Modes: Includes time, energy, and continuous duty weld modes with amplitude adjustment from 100% to 20% in 1% increments.
  • Display and Controls: High-resolution graphic LCD with intuitive menu structure, real-time cycle menu displaying frequency, power, and time, and 100% digital controls.
  • Digi-Trac Tuning: Automatically tracks and adjusts the resonant frequency for each weld cycle, eliminating manual tuning.
  • Protection and Efficiency: Ultrasonic overload protection with fault indication, pulse-width modulation design for efficient power delivery, and linear ramp soft-start algorithm to minimize start-up surges.
  • Regulation: Line voltage and load regulation ensure consistent amplitude and weld process consistency.
  • Programmable Setups: Eight programmable setups available.
Technical Specifications:
  • Frequencies: Available in 20, 30, and 40 kHz.
  • Power: 600 watts.
  • Generator Models: Various models available for different line voltages and frequencies.
  • Weight: 12.00 lbs (5.4 Kg).
Connectivity: The system input/output cable pinout is provided, detailing the function of each pin for system integration.
Compliance: The product is ISO 9001 certified, ensuring quality management standards are met.
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Catalog excerpts

iQ Series AL Ultrasonic Power Supply-1

Intelligent Assembly Solutions ULTRASONIC POWER SUPPLIES The iQ Series AL generators, standard configuration includes time and energy control along with patented Trigger by Power. The display is a high-resolution graphic two-color LCD with large easy-to-read text. One-touch hot keys along with an intuitive menu structure make programming and operation virtually effortless. Built-in circuit protection and visual fault status ensure reliability even in the toughest work environments. HAND PROBE AUTOMATED The AL (Automation Limited) version of iQ Series power supplies is designed for applications that require 600 watts of power or less. It is an excellent choice for single-station, automated, continuous low-wattage or medium-duty cycle, plunge weld systems that require basic I/O communication. The power supply is compatible with Dukane’s superior line of conventional converters and probes, and is also well suited for non-traditional, ultrasonic applications that require rigid-mount, compact, or wide band converters. Frequencies – 20, 30 and 40kHz Power – 600 watts FEATURES • Trigger by Power patented feature provides ability to accurately start the weld process once a programmed force is achieved. Coupled with weld by energy, this unit delivers the highest level of process repeatability of any probe system available today. • Time, energy and continuous duty weld modes. Weld by Time Mode High Resolution LCD Display • Amplitude adjustment in 1% increments from 100% to 20%. • Power bar graph with last cycle memory. Status Indication • High-resolution graphic LCD displays with intuitive menu structure for quick, easy programming. Intuitive Navigation Weld by Energy Mode with Secondary Control of Time Power Switch/ Circuit Breaker Stack Frequency Display • Real time in cycle menu displays frequency, power and time. • 100% digital controls of all power supply functions and parameters. • Digi-Trac tuning automatically tracks the resonant frequency digitally. It adjusts the output frequency to match the acoustic stack. This is done for every weld cycle and eliminates the need to manually tune the generator. Power Draw Power Bar Graph % 8 Programmable Setups Front Panel Digital Amplitude adjustment 100 - 20% Programmable Hold time One-touch Hot Keys Simplify Programming • Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Patented pulse-width modulation design delivers power www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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iQ Series AL Ultrasonic Power Supply-2

Features continued more efficiently with substantially less stress on electrical components for superior performance, reliability and extended life. • Linear ramp soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply. • Line voltage regulation compensates for line fluctuations assuring consistent amplitude. automatically regardless of power draw. The ultrasonic output amplitude level is held to within 1% to provide weld process consistency. • Eight programmable setups. • Highest...

 Open the catalog to page 2

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