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iQ Auto-Plus Ultrasonic Power Supply

iQ Auto-Plus Ultrasonic Power Supply

iQ Auto-Plus Ultrasonic Power Supply

Product catalog summary
Overview
Dukane Corporation's iQ Auto-Plus Ultrasonic Power Supplies are designed for industries such as automotive, aerospace, packaging, and textiles. These power supplies are compatible with automated systems and feature the iQLinQ™ industrial communication protocol and Dukane’s patented MPC (Multi-Point Probe Control).

Specifications
The iQ series generators are compact, offering high power density and a 0.5 millisecond multi-core processing speed for accuracy and repeatability. They are available in 20, 30, and 40 kHz frequencies with a power rating of 600 Watts, and can operate on 120 or 240 VAC.

Features
  • 100% digital control for unique configurations and upgrades.
  • Advanced multi-core architecture for increased weld accuracy.
  • Integrated EtherNet/IP, USB, and RS232 ports for remote data acquisition and process control.
  • System Safe Power-up sequence for protection and ease of use.
  • Digi-Trac tuning for automatic frequency adjustment.
  • Ultrasonic overload protection with detailed fault descriptions.
  • Line and load amplitude regulation for consistent weld processes.
  • High cycle rate capability of up to 225 welds per minute.

Options
  • 750 watt upgrade available for 30kHz and 20kHz models.
  • External heat sink for higher power applications.
  • Patented MPC-Multi Probe control.
  • iQ LinQ™ options: EtherNet/IP, Profibus, RS232.

Interface and I/O Communications
The iQ Auto-Plus features a stainless steel chassis, I/O discrete terminal, and various ports for connectivity. The built-in EtherNet/IP port allows connection to a network, enabling control and data acquisition of various parameters such as weld method, amplitude, and cycle data.

PC User Interface
The iQ Auto Plus PC interface tool facilitates product setup, custom I/O configuration, and system diagnostics via a USB connection. It includes features for acoustic stack diagnostics and real-time system parameter analysis.

Conclusion
The Dukane iQ Auto-Plus Ultrasonic Power Supplies offer a robust solution for automated welding applications, providing flexibility, precision, and advanced control features to meet the demands of various industrial sectors.
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Catalog excerpts

iQ Auto-Plus Ultrasonic Power Supply-1

Intelligent Assembly Solutions ULTRASONIC POWER SUPPLIES OPTIONAL BOTTOM HEAT SINK AND MOUNTING FEET. Features Dukane iQ Auto-Plus Ultrasonic Power Supplies were specifically designed for automotive, aerospace, packaging and textile industries. To be used with automated systems, the panel mount units are compatible with iQLinQ™ industrial communication protocol and Dukane’s HAND PROBE patented MPC (Multi-Point Probe Control) The iQ series generators incorporate our patented digital design. Compact in size, they provide the highest power density in the smallest package. Our industry leading 0.5 millisecond multi-core processing speed provides extreme accuracy and repeatability. The unique modular design allows for custom configurations and flexibility. Digital Features Models Operating Frequency Generator Model Number Overload Power Ratings (Watts) Input AC Power Requirements Nominal AC Volt @ Maximum RMS Current 100-120V 200-240V 100-120V 200-240V 100-120V 200-240V Options • 120 or 240 Vac • 750 watt upgrade in 30kHz and 20kHz only • External heat sink for higher power applications • Patented MPC-Multi Probe control • iQ LinQ™: - EtherNet/IP, - Profibus, - RS232 iQ Auto-Plus easily mounts vertically or horizontally with the flexible mounting hardware. (Shown with external heat sink for higher power applications.) • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades. Control includes digital frequency synthesis. • Ultrasonic Overload Protection, with detailed fault description for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture provides for increased weld accuracy and repeatability. • Line and Load Amplitude Regulation is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude by correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times. • Integrated EtherNet/IP, USB, RS232 ports allow for flexibility in remote data acquisition and process control protocols • Three step System Safe Power-up sequence: 1) AC power inrush protection, 2) Supervisory System Monitor, 3) Plug and Play configuration ID. • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjusts the output frequency to match the acoustic stack (horn, booster, and transducer). This is done for every weld cycle, and eliminates the need to manually tune the generator. • High Cycle Rate – The units can comfortably reach 225 welds per minute. The rate is dependent on application and control requirements. www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

 Open the catalog to page 1
iQ Auto-Plus Ultrasonic Power Supply-2

iQ Auto-Plus Interface and I/O Stainless Steel Chassis EtherNet / IP iQ LinQ™ Port Trigger by Power (U.S. Patent 7,475,801) Operational Status Indicator The feature provides more consistent welds by providing a sufficient and repeatable amount of pressure/force to be applied to the part before the weld cycle starts. Trigger by Power is a cost effective alternative to Trigger by Force. However, unlike Trigger by Force, Trigger by Power does not require additional, expensive components such as a load cell, amplifier board and cabling. The system uses the ultrasonic stack as a load cell. When the...

 Open the catalog to page 2
iQ Auto-Plus Ultrasonic Power Supply-3

iQ Auto-Plus Interface and I/O Stainless Steel Chassis EtherNet / IP iQ LinQ™ Port Trigger by Power (U.S. Patent 7,475,801) Operational Status Indicator The feature provides more consistent welds by providing a sufficient and repeatable amount of pressure/force to be applied to the part before the weld cycle starts. Trigger by Power is a cost effective alternative to Trigger by Force. However, unlike Trigger by Force, Trigger by Power does not require additional, expensive components such as a load cell, amplifier board and cabling. The system uses the ultrasonic stack as a load cell. When the...

 Open the catalog to page 3
iQ Auto-Plus Ultrasonic Power Supply-4

Intelligent Assembly Solutions ULTRASONIC POWER SUPPLIES OPTIONAL BOTTOM HEAT SINK AND MOUNTING FEET. Features Dukane iQ Auto-Plus Ultrasonic Power Supplies were specifically designed for automotive, aerospace, packaging and textile industries. To be used with automated systems, the panel mount units are compatible with iQLinQ™ industrial communication protocol and Dukane’s HAND PROBE patented MPC (Multi-Point Probe Control) The iQ series generators incorporate our patented digital design. Compact in size, they provide the highest power density in the smallest package. Our industry leading 0.5...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.