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iQ Auto-Plus Ultrasonic Power Supply

iQ Auto-Plus Ultrasonic Power Supply
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iQ Auto-Plus Ultrasonic Power Supply - 1

Intelligent Assembly Solutions ULTRASONIC POWER SUPPLIES OPTIONAL BOTTOM HEAT SINK AND MOUNTING FEET. Features Dukane iQ Auto-Plus Ultrasonic Power Supplies were specifically designed for automotive, aerospace, packaging and textile industries. To be used with automated systems, the panel mount units are compatible with iQLinQ™ industrial communication protocol and Dukane’s HAND PROBE patented MPC (Multi-Point Probe Control) The iQ series generators incorporate our patented digital design. Compact in size, they provide the highest power density in the smallest package. Our industry leading 0.5 millisecond multi-core processing speed provides extreme accuracy and repeatability. The unique modular design allows for custom configurations and flexibility. Digital Features Models Operating Frequency Generator Model Number Overload Power Ratings (Watts) Input AC Power Requirements Nominal AC Volt @ Maximum RMS Current 100-120V 200-240V 100-120V 200-240V 100-120V 200-240V Options • 120 or 240 Vac • 750 watt upgrade in 30kHz and 20kHz only • External heat sink for higher power applications • Patented MPC-Multi Probe control • iQ LinQ™: - EtherNet/IP, - Profibus, - RS232 iQ Auto-Plus easily mounts vertically or horizontally with the flexible mounting hardware. (Shown with external heat sink for higher power applications.) • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades. Control includes digital frequency synthesis. • Ultrasonic Overload Protection, with detailed fault description for ease of troubleshooting. The overload power limit is based on true RMS power output level. • Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture provides for increased weld accuracy and repeatability. • Line and Load Amplitude Regulation is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude by correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times. • Integrated EtherNet/IP, USB, RS232 ports allow for flexibility in remote data acquisition and process control protocols • Three step System Safe Power-up sequence: 1) AC power inrush protection, 2) Supervisory System Monitor, 3) Plug and Play configuration ID. • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjusts the output frequency to match the acoustic stack (horn, booster, and transducer). This is done for every weld cycle, and eliminates the need to manually tune the generator. • High Cycle Rate – The units can comfortably reach 225 welds per minute. The rate is dependent on application and control requirements. www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 www.dukane.com/us • e-mail: ussales@dukane.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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iQ Auto-Plus Ultrasonic Power Supply - 2

iQ Auto-Plus Interface and I/O Stainless Steel Chassis EtherNet / IP iQ LinQ™ Port Trigger by Power (U.S. Patent 7,475,801) Operational Status Indicator The feature provides more consistent welds by providing a sufficient and repeatable amount of pressure/force to be applied to the part before the weld cycle starts. Trigger by Power is a cost effective alternative to Trigger by Force. However, unlike Trigger by Force, Trigger by Power does not require additional, expensive components such as a load cell, amplifier board and cabling. The system uses the ultrasonic stack as a load cell. When...

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