EZ-Welder

EZ-Welder

EZ-Welder

Product catalog summary
Overview: The document provides detailed specifications and features of Dukane Corporation's EZ Welder™ Ultrasonic Assembly Systems, specifically models 1000EZ, 1000EZX, 2000EZ, and 2000EZX.
Specifications: The systems are available in 1000 watts and 2000 watts models. They feature a universal voltage input accommodating 90-130 or 180-260 volts, with a power output indicating normal or overload conditions. The systems weigh approximately 40 pounds, with a shipping weight of 50 pounds.
Key Features:
  • Exclusive one-touch hot keys for quick programming of weld control parameters such as weld time, hold time, and amplitude.
  • Digital amplitude control in 1% increments ranging from 100% to 40%.
  • Patented Pulse-Width Modulation design for efficient power delivery and reduced stress on components.
  • Linear Ramp Soft Start to eliminate mechanical and electrical starting stress.
  • AUTO-TRAC tuning for automatic frequency locking under varying conditions.
  • FLOW-THROUGH COOLING system for component protection.
  • Advanced transformer and inductor designs for increased efficiency and reliability.
  • Full-time electronic overload protection and sophisticated system outputs for operational feedback.
Press System: The press system features a narrow profile for close installations, rugged construction, and a compact linear ball slide assembly for accurate positioning. It includes a 5-inch stroke with adjustable mechanical bottom stop, ergonomic design, and safety features like an emergency stop switch and OSHA-required lockout for air supply.
Additional Features: The system includes a 4-line LCD display, self-diagnostic error messages, programmable part limits, visual and audible alarms, and a menu-selectable part counter. It also supports automation with system outputs and a 22 VDC output for user controls.
Dimensions: The press dimensions include a base width of 18.56 inches, base depth of 24.83 inches, and a maximum height of 62 inches. The column height is 40 inches with a diameter of 3.50 inches.
Safety and Compliance: The system is ISO9001 certified, ensuring high quality and commitment to continuous improvement. It includes safety warnings for grounding and power line requirements.
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Catalog excerpts

EZ-Welder-1

Intelligent Assembly Solutions EZ Welder™ Ultrasonic Assembly Systems Models 1000EZ and 1000EZX -1000 watts Models 2000EZ and 2000EZX -2000 watts FEATURES • Dukane Exclusive one touch hot keys for quick programing of weld control. Weld time, Hold time, Amplitude. • Hot Key One Touch digital amplitude control in 1% – increments 100-40%. • Weld time, hold time, cycle time, part count, energy* and out of limit condition* (*EZX) displayed in operate mode. • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior reliability, and extended service life. • Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress • AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading • Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber • Advanced transformer and inductor designs increase efficiency and reliability of electronic components • Line regulation compensates for line fluctuations assuring consistent amplitude • Load regulation assures constant amplitude at various loads improving assembly consistency • Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts • Sophisticated full-time electronic overload protection senses overload conditions and shuts down in less than 1/1000 of a second, preventing damage to vital components System power output indicates normal or possible over • load operating condition during the weld cycle. • One millisecond sample rate samples cycle parameters one thousand times per second for excellent precision and repeatability. • 4-line LCD display for easy user interface and display of weld part data. • Self diagnostic error messages simplify trouble shooting and programming mistakes. • Programmable bad or suspect part limits indicate all parameters outside the tolerance established for an acceptable part (EZX). • Visual and Audible alarms alerts the operator of any suspect or bad part conditions (EZX). • Standard End of Weld ground detect feature with programmable scrub time allows for cut and seal type applications of textiles, etc. • System outputs- ultrasound active, system fault, overtemp, overload, on line/off line status. Isolated bad part good part (EZX), ready and indwell. Power display for checking acoustic stack characteristics • • System outputs maintained or pulse menu selectable for flexibility in communication with automation. • 22 VDC output to supply power for user automation controls limited to 250ma. • Menu selectable part counter- All or exclude bad/suspect parts. Universal IEC 320 power cord receptacle accommodates • most worldwide power requirements. • ISO9001 Certification assures you of the highest quality and Dukane's commitment to continuous improvement. www.dukcorp.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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EZ-Welder-2

PRESS SYSTEM • Narrow 4.5" (114mm) profile for close center-tocenter distances in multihead and automation installations • Rugged construction using the highest quality components provides superior performance, precision, and reliability • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction-free resistance • 5" (127mm) stroke with mechanical bottom stop adjustable in .001" (.025mm) increments • Top-of-stroke limit switch for automation application • Easy to use front panel position indicators with universal icons instantly show settings...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.