EZ-Welder
2Pages

Catalog excerpts

Intelligent Assembly Solutions EZ Welder™ Ultrasonic Assembly Systems Models 1000EZ and 1000EZX -1000 watts Models 2000EZ and 2000EZX -2000 watts FEATURES • Dukane Exclusive one touch hot keys for quick programing of weld control. Weld time, Hold time, Amplitude. • Hot Key One Touch digital amplitude control in 1% – increments 100-40%. • Weld time, hold time, cycle time, part count, energy* and out of limit condition* (*EZX) displayed in operate mode. • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior reliability, and extended service life. • Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress • AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading • Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber • Advanced transformer and inductor designs increase efficiency and reliability of electronic components • Line regulation compensates for line fluctuations assuring consistent amplitude • Load regulation assures constant amplitude at various loads improving assembly consistency • Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts • Sophisticated full-time electronic overload protection senses overload conditions and shuts down in less than 1/1000 of a second, preventing damage to vital components System power output indicates normal or possible over • load operating condition during the weld cycle. • One millisecond sample rate samples cycle parameters one thousand times per second for excellent precision and repeatability. • 4-line LCD display for easy user interface and display of weld part data. • Self diagnostic error messages simplify trouble shooting and programming mistakes. • Programmable bad or suspect part limits indicate all parameters outside the tolerance established for an acceptable part (EZX). • Visual and Audible alarms alerts the operator of any suspect or bad part conditions (EZX). • Standard End of Weld ground detect feature with programmable scrub time allows for cut and seal type applications of textiles, etc. • System outputs- ultrasound active, system fault, overtemp, overload, on line/off line status. Isolated bad part good part (EZX), ready and indwell. Power display for checking acoustic stack characteristics • • System outputs maintained or pulse menu selectable for flexibility in communication with automation. • 22 VDC output to supply power for user automation controls limited to 250ma. • Menu selectable part counter- All or exclude bad/suspect parts. Universal IEC 320 power cord receptacle accommodates • most worldwide power requirements. • ISO9001 Certification assures you of the highest quality and Dukane's commitment to continuous improvement. www.dukcorp.com/us • e-mail: ussales@dukcorp.com Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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PRESS SYSTEM • Narrow 4.5" (114mm) profile for close center-tocenter distances in multihead and automation installations • Rugged construction using the highest quality components provides superior performance, precision, and reliability • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction-free resistance • 5" (127mm) stroke with mechanical bottom stop adjustable in .001" (.025mm) increments • Top-of-stroke limit switch for automation application • Easy to use front panel position indicators with universal icons instantly show...

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