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Dynamic Process Controller? (DPC)

Dynamic Process Controller? (DPC)

Dynamic Process Controller? (DPC)

Product catalog summary
Overview: The document provides detailed information about the Dukane Corporation's Dynamic Process Controller (DPC I) for ultrasonic assembly solutions. It highlights the features, specifications, and models available for the ultrasonic generator/power supply.
Features:
  • Modular Design: Offers flexibility and cost-effectiveness with various power levels.
  • CE Compliance: Available in both CE compliant and non-CE compliant versions for different markets.
  • System Status Outputs: Designed for integration into automated machines with a panel displaying six self-diagnostic messages.
  • Pulse-Width Modulation: Patented design for efficient power delivery and reduced stress on components.
  • Linear Ramp Soft Start: Controls amplitude activation to reduce stress on welded parts.
Specifications:
  • Adjustable Amplitude: Ranges from 100% to 40% for precise weld process tuning.
  • AUTO-TRAC Tuning: Automatically locks the generator to the resonant frequency of the transducer and tooling.
  • Flow-Through Cooling: Thermostatically controlled system separates electronic components from cooling air flow.
  • Overload Protection: Prevents component failure and reduces downtime.
  • Universal Voltage Input: Compensates for line voltages between 90-130 or 180-260 volts.
  • Line and Load Regulation: Ensures consistent amplitude and assembly consistency.
Models: Custom configurations and private labeling are available. The document lists various models with different power and frequency specifications, including vertical and horizontal mounts.
Design and Installation:
  • Access Door: Facilitates easy testing and adjustment of input/output status signals and amplitude/frequency settings.
  • Control Panel: Provides a user interface for system status and inputs/outputs.
  • Dimensions: Detailed measurements for both vertical and horizontal models are provided, emphasizing the need for clear areas for air circulation.
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Catalog excerpts

Dynamic Process Controller? (DPC)-1

Intelligent Assembly Solutions DPC I Dynamic Process Controller™ (DPC) ULTRASONIC GENERATOR/POWER SUPPLY • Adjustable amplitude 100% to 40%, allows for fine tuning of the weld process FEATURES • Modular component design maximizes product flexibility and cost effectiveness by allowing the selection of various power levels • CE Compliant The DPC I is a CE compliant version that included in both the vertical and horizontal models. For the OEM channel, it is also available in a non-CE compliant version • System status outputs designed for integration into automated machines • System status panel displays any of six self-diagnostic messages, including Fault, Input Test, Overload, On Line, Overtemperature, or Off Line • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior performance, reliability, and extended service life • Unique Linear Ramp Soft Start provides a controlled activation of the amplitude during the beginning of the weld portion of a welding cycle. By controlling the ramp up time of the amplitude, stresses on the part being welded can be reduced. • AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading • Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber • Electronic overload protection prevents component failure, reducing costly downtime • Advanced transformer and inductor designs increase efficiency and reliability of electronic components • Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts • Line regulation compensates for line fluctuations assuring consistent amplitude • Load regulation assures constant amplitude at various loads improving assembly consistency • Diagnostic interface capabilities are available that utilize the optional 43A1570 DPC Driver Board Setup Module. This feature allows the user to monitor and adjust factory default settings that expand your ability to fine tune the welding process. www.dukcorp.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

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Dynamic Process Controller? (DPC)-2

MODELS POWER / FREQUENCY 100 W 150 W 350 W 500 W 700 W 1000 W 1200 W 1500 W 1700 W 2200 W 20 kHz 2050 2120 2170 30 kHz 3150 40 kHz 4035 50 kHz 70 kHz 2200 4070 4100 5015 7010 Custom configurations and Private labeling available. DPC I Vertical Mount .69" .26" 0 20 40 60 80 100 STATUS DYNAMIC PROCESS CONTROLLER DPC I TM 18.50" LEVEL 1 DPC VERTICAL 17.12" 18.00" LEVEL 1 DPC VERTICAL SYSTEM INPUTS/OUTPUTS Control Panel of the DPC1 3" ULTRASOUND OUT BOTTOM 2.88" 1.18" 2.88" 5.24" Cables this direction 12.10" (ALLOW 3" ADDITIONAL ROOM FOR CABLES) ON/OFF SWITCH INPUT POWER LEVEL 1 DPC VERTICAL DPC...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.