Dukane Vibration Welding

Dukane Vibration Welding

Dukane Vibration Welding

Product catalog summary
Overview: Dukane Corporation provides a range of vibration welding machines designed to meet diverse plastic assembly needs. These machines are manufactured to ISO 9001:2000 standards and are CE approved for global sales.
Product Range: Dukane offers several models (4300, 4500, 4700, 4900) with varying table sizes and tool weight capacities to accommodate different assembly requirements. The machines are suitable for a wide range of applications, including small pressurized vessels, appliance pump housings, and automotive components like taillights and intake manifolds.
Mechanical Features: All Dukane vibration welders feature an efficient electromagnetic drive system, robust frame construction, and a tubular steel table with a thick Blanchard ground surface for stability. The machines include a Rexroth hydraulic power unit for precise control and reduced thermal build-up, and they operate at noise levels not exceeding 80dBA.
Customization and Compatibility: The machines are customizable to fit unique work environments, with options for custom PLCs, user interfaces, and paint specifications. Up to 80% of components are interchangeable, ensuring backward and forward compatibility.
Optional Accessories: Dukane offers various tooling accessories, including micrometer adjustments, air and roller bearing systems, and quick change plates. High-quality tooling is built in-house, with stringent quality control and design reviews to meet customer requirements.
Human-Machine Interface (HMI): Two levels of HMI are available: Advanced and Basic. The Advanced HMI includes features like a 15-inch process control screen, amplitude and pressure profiles, and unlimited data history storage. The Basic HMI offers essential functionalities with optional upgrades.
Additional Features: The machines can be equipped with programmable clamps, eject valves, part sensing, and communication options like Ethernet. Security is ensured through customizable passwords, and process limits are graphically enhanced for better control.
See more

Catalog excerpts

Dukane Vibration Welding-1

Dukane Vibration Welding Dukane has been a pioneer in providing plastic assembly solutions for the past 40 years. We offer a family of high frequency vibration welders to moot any of your plastic assembly requirements. Whether the part frts in the palm of your hand orissix feet long. ..wehave a welder to suit your needs! DUKANE Intelligent Assembly Solutions

 Open the catalog to page 1
Dukane Vibration Welding-2

Mechanical Features of All Dukane Vibration Welders .. Effi cient electromagnetic drive system, with proven reliability, complete with digital PWM drives. .. Heaviest-in-class, one-piece fl ame cut bridge stops unwanted vibrations at its source. .. Four continuously supported rails, with eight reciprocating bearings for best table slide in the industry. .. Robust frame with more cross members to support dovetail slide bridge. .. Tubular steel table with 1”(25mm) thick Blanchard ground surface provides stable platform for lower tooling. .. Rexroth hydraulic power unit has large 20 - gallon oil...

 Open the catalog to page 2
Dukane Vibration Welding-3

15 1 J IT Features Advanced HMI Basic HMI HMI Process Control 15inch 7.5 irch Time STD STD Dislance STD STD Amplitude Profile STD Opticnal Pressire Profile STD Opticnal Trigger by Fcrce STD STD Trigger by Position STD STD Programmable Nfelvesfensors 6 valves, 6sensors Opbonal 2 valves, 2 sensors Ethernet Communication STD Opticnal Data Slorage DVD. USB. Hard Drive Data History Unlimrted Las! # Cycles Tooling 1D Opttonal Opticnal Electronic Manua) STD WA HSTD |B Opticnal Process Limite Graphlcally enhanced STD Capable Securlty Cusiomlzable Passwords Advanced HMI Basic HMI Optional Tooling Accessones...

 Open the catalog to page 3
Dukane Vibration Welding-4

Form #07-0010-01 © 2007 Dukane Corporation Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA TEL +1(630) 797-4900 • FAX +1(630) 797-4949 • E-MAIL [email protected] • www.dukcorp.com/us Printed in U.S.A. One size does NOT fit all! Dukane offers standard machines in many sizes to cost effectively fit specific needs. 4300 4500 4700 4900 Our systems are manufactured to ISO 9001:2000 standards, CE and approved for global sales. Small Pressurized Vessels High Mount Stoplight Appliance Pump Housings Side Marker Light Filter Assemblies Small Handles and Brackets...

 Open the catalog to page 4

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.