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Dukane Assembly Solutions Brochure

Dukane Assembly Solutions Brochure

Dukane Assembly Solutions Brochure

Product catalog summary
Overview
Dukane provides advanced assembly solutions with a focus on various welding technologies applicable across multiple industries. Their equipment is designed for adaptability and efficiency in plastic assembly processes.
Key Technologies and Features
  • Thermal Presses: Feature digital touch-screen controllers, hydraulic speed control, and quick-change tooling options.
  • Laser Welding: Offers precise, cosmetically clean joints ideal for sensitive components.
  • Vibration Welding: Suitable for large parts, featuring a color touch screen interface and secure process control.
  • Spin Welding: Provides reliable hermetic seals with ServoWeld™ control.
  • Ultrasonic Welding: Known for innovation and fast service, with over 30 years of experience.
Industry Applications
  • Appliances: Suitable for small circuit boards and large complex parts.
  • Automotive: Applicable for various plastic assemblies in vehicles.
  • Electronics: Cost-effective solutions for electronic devices.
  • Medical: Solutions for equipment requiring calibration and verification.
  • Packaging: High-quality solutions for various container types.
  • Textiles: Works with woven and non-woven materials.
  • Toys: Non-toxic assembly solutions for children's products.
Custom Engineering and Support
Dukane offers custom software development, system design, and integration of plastic assembly equipment. Their application labs provide design analysis and material testing to expedite production and reduce costs.
Global Design and Cost Savings
Dukane exceeds global requirements with universal icons and multilingual controls, offering system options to reduce assembly costs and enhance production efficiency.
Product Quality and Performance
Advanced technology and ISO9001:2000 certified quality control ensure fewer rejects and improved consistency. Rugged construction and ergonomic design enhance operation repeatability and extend equipment life.
Maintenance and Training
Modular design simplifies service and troubleshooting. Comprehensive training programs ensure maximum productivity from equipment investments.
Service and Support
Dukane provides extensive service and support, including a 24/7 hotline, service loaner program, online parts store, and regional service centers.
Conclusion
Dukane's Intelligent Assembly Solutions offer customizable and innovative equipment for various industries, ensuring high reliability, efficiency, and cost-effectiveness in plastic assembly processes.
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Catalog excerpts

Dukane Assembly Solutions Brochure-1

UltrasonicsVibrationThermalSpinHot Plate Laser >

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Dukane Assembly Solutions Brochure-2

Laser Welding has the advantagethatcontained weld joints produce no flash or particulate outside of the joint.The assembly is not exposed to heat or vibration and the parts do not move relative to each other during the assembly process. A beam-steering and focusing head provides the capability for fixed and dynamic beam welding. Because the process is very precise and controllable, laser welding produces cosmetically clean joints on parts with complex geometries. Laser welding is extremely versatile and costs less than you think. Laser welding requires the absorption oflaser light. One material...

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Dukane Assembly Solutions Brochure-3

Hot Plate Welders can accom-modate a wide range of part sizes and configurations. These machines offer highreliability hermetic seals and strong mechanical bonds on complex part geometries.The utility of these rugged machines islimited only by your imagination. We can deliver standard or custom machines in horizontal or vertical configurations. Our standard machine features:? Two digital heat zones, and prewired forfour zones? Digital touch screen with intuitive setupand operation menus? Pneumatic operation, hydraulic optional ? Vacuum part retention and sensingsystem? Complete enclosure with...

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Dukane Assembly Solutions Brochure-4

Thermal Press Ultrasonics Vibration Hot Plate Laser Spin Applicable Part Sizes CostPerformancePart Requirements > Sm Me d Me d ֖ L g Me d S m Me d Me d Me d Assembly Techniques Materials Welding Film and Fabrics StakingSwagingInsertingSpot Welding De֖gating Date Coding/EmbossingAmorphousSemiCrystallineFlexible Materials ֕ Օ Օ > So m e Օ > So m e Օ Օ Օ Օ Օ > ( must be Thermoplastic ) Օ Օ Օ > S m a l l P a rt s Օ Օ ( e. g . TPE ) > So m e So m e Օ > So m e Stakin g Օ > So m e So m e So m e EnergyLabor Equipment ToolingWeld StrengthCycle TimeResultant Stress LevelsStructural/Hermetic SealsThin Walled...

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Dukane Assembly Solutions Brochure-5

Our application labs are a valuable resourceto save you time getting to production. Our team of assembly experts can review your application long before mold steel is cut to ensure the weld joint will produce the desired result. You get into production faster and save money on mold changes. Let us help you with:? Design analysis for a more robust part? Material weldability testing ? Actual tooling tests and weld analysis ? Initial settings and parameters ? Part testing and problem solving > Dukanes total commitment to your success includes our investment in the most comprehensive plastics assembly...

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Dukane Assembly Solutions Brochure-6

Service/Support Training From initial consultation and design to installation and followup, our worldwide network of plastic assembly experts can do it all, quickly and efficiently. Performance Maintenance Dukane֒s commitment to training ensures that you get the most from your equipment investment and that all your people and operations are as productive as possible. Rugged construction and ergonomic design ease operation to improve repeatability and prolong equipment life. Commercial subassemblies, and components, plus a modular design, make service and troubleshooting easy. It also lessens...

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All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.