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DPC IVPlus Dynamic Process Controller? (DPC)

DPC IVPlus Dynamic Process Controller? (DPC)

DPC IVPlus Dynamic Process Controller? (DPC)

Product catalog summary
Design and Integration:
The DPC IVPlus is a compact process control system that integrates a power supply and controller, offering modularity for flexible power and control feature selection. It is upgradeable and can be retrofitted to existing systems, with a 19-inch rack-mountable version for easy integration. It supports universal power requirements and networking for multihead systems.
Generator Features:
The generator employs Pulse-Width Modulation for efficient power delivery, Linear Ramp Soft Start to reduce stress, AUTO-TRAC tuning for frequency locking, and FLOW-THROUGH COOLING for protection. It includes overload protection, advanced transformer designs, and universal voltage input.
Dynamic Process Control:
Powered by a 32-bit RISC microprocessor, the system offers a one-millisecond sample rate, Dual Pressure mode, Sequencing mode, and data sampling. It includes nonvolatile memory, communication ports, and self-diagnostic error messages.
Distance Module and Linear Encoder:
The system ensures consistent joint strength by controlling melt collapse distance and finished part height, with precision monitoring and graphing capabilities.
Front Panel Interface:
Features a four-line LCD display and a twelve-button keypad with "Hot Keys" for easy programming, displaying power output and diagnostic messages.
Power and Energy Module:
Offers weld by peak power and energy modes, monitoring parameters with graphing capabilities and displaying diagnostic messages.
Generator Specifications:
  • Pulse-Width Modulation Design: Enhances efficiency and reduces component stress.
  • Linear Ramp Soft Start: Minimizes starting stress.
  • AUTO-TRAC Tuning: Synchronizes with resonant frequency under varying conditions.
  • FLOW-THROUGH COOLING: Protects components with a thermostatically controlled system.
  • Electronic Overload Protection: Prevents failures and reduces downtime.
  • Advanced Transformer and Inductor Designs: Improve efficiency and reliability.
  • Line and Load Regulation: Ensures consistent amplitude.
  • Universal Voltage Input: Adjusts for various line voltages.
  • Programmable Features: Allows fine-tuning of generator settings.
DPC IV Plus Dynamic Process Controller:
  • User-friendly interface with "One Touch HOT KEYS".
  • Includes AUTO-TRAC tuning and protection features.
  • Compatible with Dukane systems.
Models and Power Specifications:
  • Power outputs range from 100W to 4000W.
  • Frequency options include 15kHz to 70kHz.
See more

Catalog excerpts

DPC IVPlus Dynamic Process Controller? (DPC)-1

Intelligent Assembly Solutions DPC IV Plus DYNAMIC PROCESS CONTROLLER ™ DPC IVPlus Linear Ramp Soft-Start ... One Touch “HOT KEYS” Dynamic Process Controller™ (DPC) AUTO-TRAC tuning INTEGRATED PROCESS CONTROL SYSTEM Line Regulation Load Regulation Overload Protection Complete Dukane compatibility ... and much more! GENERATOR The easiest to use, • Advanced transformer and inductor designs increase • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior performance, reliability, and extended service life yet most features-rich efficiency and reliability of electronic components process controller available! • Line regulation compensates for line fluctuations assuring consistent amplitude • Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress • Load regulation assures constant amplitude at various loads improving assembly consistency • AUTO-TRAC tuning using phase lock loop technology automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading • Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts • Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber • Programmable phase adjust, startup frequency, and soft-start time to fine tune the generator to the acoustic tooling, if necessary DESIGN • Electronic overload protection prevents component • Integrated power supply and process controller failure, reducing costly downtime saves space, and simplifies setup and operation MODELS POWER / FREQUENCY • Modular component design maximizes product 100 W 150 W 350 W 500 W 700 W 1000 W 1200 W 1500 W 1700 W 2200 W 3300 W 4000W 15 kHz 1400 20 kHz 2050 2120 2200 2330 4035 50 kHz • Universal IEC 320 power cord receptacle accommodates most worldwide power requirements • Networking capabilities for multihead and automated systems’ setup and monitoring through a single user interface available installation of control and/or user interface features not originally selected 3150 40 kHz • System upgradeability allows quick, simple field integration at minimal cost 4070 • User interface options available for full-screen data • Retrofittable to existing ultrasonic press systems to 30 kHz 70 kHz 2170 flexibility and cost effectiveness by allowing the selection of various power levels and process control features • 19" (48cm) rack mountable version for easy system • Compatible with current Dukane presses, thrusters, entry and parameter viewing 4100 5015 bring precise process control and monitoring features to applications already in production 7010 Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. and probes Form No. 11059-H-03 www.dukcorp.com/us • e-mail: [email protected] www.dukcorp.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630 ) 797-4900 • FAX (630 ) 797-4949 Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630 ) 797-4900 • FAX (630 ) 797-4949

 Open the catalog to page 1
DPC IVPlus Dynamic Process Controller? (DPC)-2

DPC IV Plus DYNAMIC PROCESS CONTROLLER ™ INTEGRATED PROCESS CONTROL SYSTEM DISTANCE MODULE and LINEAR ENCODER The DPC IVPlus lets you control and monitor every major parameter of the weld process faster and more accurately than ever before possible! DYNAMIC PROCESS CONTROL • Powerful 32-bit RISC microprocessor addresses more data in less time for superior performance • Real-time, multitasking operating system simultaneously controls and monitors process parameters • One millisecond sample rate samples cycle parameters one thousand times per second on a cycle-by-cycle basis for greater accuracy,...

 Open the catalog to page 2
DPC IVPlus Dynamic Process Controller? (DPC)-3

DPC IV Plus DYNAMIC PROCESS CONTROLLER ™ INTEGRATED PROCESS CONTROL SYSTEM DISTANCE MODULE and LINEAR ENCODER The DPC IVPlus lets you control and monitor every major parameter of the weld process faster and more accurately than ever before possible! DYNAMIC PROCESS CONTROL • Powerful 32-bit RISC microprocessor addresses more data in less time for superior performance • Real-time, multitasking operating system simultaneously controls and monitors process parameters • One millisecond sample rate samples cycle parameters one thousand times per second on a cycle-by-cycle basis for greater accuracy,...

 Open the catalog to page 3
DPC IVPlus Dynamic Process Controller? (DPC)-4

Intelligent Assembly Solutions DPC IV Plus DYNAMIC PROCESS CONTROLLER ™ DPC IVPlus Linear Ramp Soft-Start ... One Touch “HOT KEYS” Dynamic Process Controller™ (DPC) AUTO-TRAC tuning INTEGRATED PROCESS CONTROL SYSTEM Line Regulation Load Regulation Overload Protection Complete Dukane compatibility ... and much more! GENERATOR The easiest to use, • Advanced transformer and inductor designs increase • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior performance, reliability, and extended service life yet...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.