Intelligent Assembly Solutions DPC III Dynamic Process Controller™ (DPC) INTEGRATED PROCESS CONTROL SYSTEM DESIGN • Integrated power supply and process controller saves space, and simplifies setup and operation • Modular component design maximizes product flexibility and cost effectiveness by allowing the selection of various power levels and process control features • Standard 19" (48cm) rack mountable unit available for easy system integration at minimal cost • Universal IEC 320 power cord receptacle accommodates most worldwide power requirements • User interface option available for full-screen process parameter display • System upgradeability allows quick installation of control and/or user interface features not originally selected • Retrofittable to existing ultrasonic press systems to bring precise process control and monitoring features to applications already in production (20 kHz, 30 kHz, & 40 kHz systems only) • Compatible with current Dukane presses, thrusters, and probes • Modular design concept gives maximum product flexibility and cost effectiveness by allowing selection of just the control and/or user interface features necessary for the application www.dukcorp.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630 ) 797-4900 • FAX (630 ) 797-4949

DPC III DYNAMIC PROCESS CONTROLLER ™ The DPC III All of the advanced features and benefits of Dynamic Process Control technology combined with the familiar, user-friendly interface of our Ultra-Com. DYNAMIC PROCESS CONTROL • High performance 16-bit microprocessor addresses more data in less time for superior performance • Real-time, multitasking operating system simultaneously controls and monitors process parameters • One millisecond sample rate samples cycle parameters one thousand times per second on a cycle-by-cycle basis for greater accuracy, consistency, and control • Primary and secondary...

INTEGRATED PROCESS CONTROL SYSTEM FRONT PANEL INTERFACE • One line by thirty-two character LCD display shows cycle data and setup information using terms that are easy to understand • Six-button keypad makes programming and parameter entry, selection, or modification fast and easy OPTIONAL USER INTERFACE • Full-size monitor displays process parameters for multiple parts and provides tutorial, menu-driven setup functions • Full-size, 82-key keyboard provides direct parameter entry • System power output indicates normal or possible overload operating condition during the weld cycle • System status...

DPC III DYNAMIC PROCESS CONTROLLER™ Linear Ramp Soft-Start AUTO-TRAC tuning Line Regulation Load Regulation Overload Protection Complete Dukane compatibility • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior perfor- mance, reliability, and extended service life • Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress • AUTO-TRAC tuning using phase lock loop technol- ogy automatically locks the generator to...