1. Catalogs
  2. Dukane Intelligent Assembly Solutions
  3. 40 kHz Model 410 plastics assembly system

40 kHz Model 410 plastics assembly system

40 kHz Model 410 plastics assembly system

40 kHz Model 410 plastics assembly system

Product catalog summary
Overview: The Dukane Model 410 Assembly System is designed for precision and reliability in ultrasonic assembly applications. It features a narrow profile suitable for multihead and automated installations, and is constructed with high-quality components for superior performance.
Key Features:
  • Compact Design: The system has a narrow 3-1/8" (79mm) profile, allowing for close center-to-center distances.
  • Durability: Rugged construction with precision slide assembly and sealed ball bushings ensures frictionless operation.
  • Dual Pressure System: Enhances clamp force for improved melt during the weld cycle and tighter assembly during the hold cycle.
  • Hydraulic Control: Optional slow speed hydraulic control for precise horn travel during the weld cycle.
  • Adjustable Stroke: 4" (102mm) stroke with mechanical bottom stop adjustable in .001" (.025mm) increments.
  • Dynamic Trigger System: Calibrated system with LED indicator for precise weld cycle initiation.
  • Automation Ready: Includes a top-of-stroke limit switch for automation applications.
  • User-Friendly Controls: Front panel indicators with universal icons for easy setup and operation.
  • Safety Features: Includes OSHA-required lockout for air supply and an emergency stop switch.
  • Compatibility: Works with 30kHz and 40kHz Dynamic Process Controllers™ in various power levels.
Specifications:
  • Thruster Dimensions: Height: 23.25" (591mm), Width: 3.71" (94mm), Depth: 6.25" (159mm), Weight: 18 lbs (8 Kg).
  • Press Dimensions: Base Width: 18.58" (472mm), Base Depth: 24.83" (631mm), Column Height: 39.68" (1008mm), Weight: 155 lbs (70 Kg).
  • Pneumatic Requirements: 80-110 psi max. clean, dry air.
  • Clamp Pressure: Maximum 194 lbs @ 110 psi with standard 1.50" (38.1mm) air cylinder.
Options:
  • Various air cylinder sizes: 0.75" (19mm), 0.875" (22mm), 1.0" (25mm), and 1.25" (32mm).
  • Hydraulic speed control and linear optical encoder (requires DPC III or IV & Distance module).
Installation Notes: Allow 5.00" (130mm) above the press/thruster for air line and cable connections.
See more

Catalog excerpts

40 kHz Model 410 plastics assembly system-1

Intelligent Assembly Solutions Model 410 ASSEMBLY SYSTEM FEATURES • Narrow 3-1/8" (79mm) profile for close center-to-center distances in multihead and automated installations • Rugged construction using the highest quality components provides superior performance, precision, and reliability • Heavy duty precision slide assembly with 5/8" (16mm) diameter steel rods and sealed Thomson ball bushings pre-loaded for clearance-free, frictionless operation • Dual pressure increases clamp force to improve melt • Easy to use front panel position indicators with universal icons instantly show settings of position, bottom stop, optional slow speed, pre-trigger, and end-of-weld switches • OSHA-required lockout for air supply is standard • Ergonomic base and cycle activation switches reduce operator fatigue during the weld cycle, or to provide tighter assembly during the hold cycle • Status indicators in base for Power, In Cycle, and Abort • Hydraulic slow speed option available for precise, repeatable control of horn travel during the weld cycle • Twist release emergency stop switch meets international • 4" (102mm) stroke with mechanical bottom stop adjust- • Chrome-plated column is standard • Press/thruster design provides system flexibility and • Calibrated dynamic trigger system with LED indicator initiates weld cycle at a precise, user-selectable force • Top-of-stroke limit switch for automation applications • All controls are accessible from the front for convenient set-up and operation clearly communicate system conditions safety standards upgradeability, reducing equipment investment • Compatible with all current Dukane assembly system components • Press/thruster can be used with 30kHz and 40 kHz Dynamic Process Controllers™ in 350, 700, 1000, and 1500 watt power levels www.dukane.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 584-2300 • FAX (630 ) 584-3162

 Open the catalog to page 1
40 kHz Model 410 plastics assembly system-2

SPECIFICATIONS ALLOW 5.00 (127) ABOVE THRUSTER FOR CABLES Pneumatic requirements: 80-110 psi max. clean, dry air Maximum available clamp pressure: 194 lbs @ 110 psi with standard 1.50" (38.1mm) air cylinder LINEAR OPTICAL ENCODER Allow 5.00" (130mm) above the press/thruster for air line and cable connections Thruster Dimensions Housing height: Housing width: Housing depth: Press Dimensions Base width: Base depth: Column height: Column diameter: Maximum height: Housing width: Column C.L. to Horn C.L.: Useable throat: Stroke: Weight: HYDRAULIC SPEED CONTROL (OPTIONAL) Hydraulic speed control 89mm...

 Open the catalog to page 2

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

  1. VWB4900

    2  Pages

  2. EZ-Welder

    2  Pages

  3. Thermal Probe

    2  Pages

  4. Thermal Press

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.