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20 kHz Model 220 Plastic Assembly System

20 kHz Model 220 Plastic Assembly System

20 kHz Model 220 Plastic Assembly System

Product catalog summary
Overview: The document provides detailed specifications and features of the Dukane Model 220 Press/Thruster, a component of the Ultrasonics Division's Intelligent Assembly Solutions. It highlights the standard and optional features, dimensions, and operational requirements of the equipment.
Key Features:
  • Standard components include a chrome-plated column, titanium booster, and high-performance Magnum™ transducer.
  • Space-saving design with an internally mounted optional linear encoder and remote pneumatics for flexible system integration.
  • Safety features include an OSHA-required lockout for air supply and a twist-release emergency stop switch meeting international safety standards.
  • Ergonomic design with cycle activation switches to reduce operator fatigue and status indicators for system conditions.
  • Compatible with Dukane assembly system components and can be used with 20 kHz Dynamic Process Controllers™ at various power levels.
Specifications:
  • Thruster dimensions: Height 31.34" (796mm), Width 4.48" (114mm), Depth 10.00" (254mm), Weight 45 lbs (20Kg).
  • Press dimensions: Base width 18.58" (472mm), Base depth 24.83" (631mm), Column height 39.00" (991mm), Weight 170 lbs (77Kg).
  • Pneumatic requirements: 80-110 psi max, clean, dry air with a maximum clamp pressure of 540 lbs at 110 psi.
Optional Features:
  • Hydraulic speed control for precise melt velocity control.
  • Linear optical encoder for welding by collapse and absolute distance with high resolution.
  • Pre-trigger and end-of-weld limit switches for enhanced control during the welding cycle.
  • Programmable pressure profiling and force control for increased repeatability and consistency.
Design and Construction:
  • Narrow profile for close center-to-center distances in multihead installations.
  • Rugged construction with high-quality components for superior performance and reliability.
  • Compact, single-rail linear ball slide assembly for accurate positioning and stable movement.
  • Dual pressure system for increased clamp force and tighter assembly during cycles.
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Catalog excerpts

20 kHz Model 220 Plastic Assembly System-1

Intelligent Assembly Solutions FEATURES • Narrow 4.5" (114mm) profile for close center-tocenter distances in multihead and automation installations • Rugged construction using the highest quality components provides superior performance, precision, and reliability • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction-free resistance • D ual pressure increases clamp force to improve melt during the weld cycle, or to provide tighter assembly during the hold cycle • Optional hydraulic slow speed available for precise, repeatable control of horn travel during the weld cycle • 7" (178mm) stroke with mechanical bottom stop adjustable in .001" (.025mm) increments • Top-of-stroke limit switch for automation application • All controls are accessible from the front for convenient set-up and operation • Easy to use front panel position indicators with universal icons instantly show settings of position and bottom stop, and optional slow speed, pre-trigger, and end-of-weld switches • Chrome-plated column and titanium booster are standard • High-performance Magnum™ transducer is standard • Internally mounted optional linear encoder saves space in multihead and automated installations • Remote pneumatics availability offers increased flexibility in system integration • OSHA-required lockout for air supply is standard • Ergonomic base and cycle activation switches reduce operator fatigue • Status indicators in base for Power, In Cycle, and Abort clearly communicate system conditions • Twist-release emergency stop switch meets international safety standards • Press/thruster design provides system flexibility and upgradeability, reducing equipment investment • Compatible with all current Dukane assembly system components • Press/thruster can be used with 20 kHz Dynamic Process Controllers™ in 500, 1200, 1700, 2200, and 3300 watt power levels www.dukcorp.com/us • e-mail: [email protected] Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949

 Open the catalog to page 1
20 kHz Model 220 Plastic Assembly System-2

SPECIFICATIONS Options HYDRAULIC SPEED CONTROL precision hydraulic control of the melt velocity. Critical to achieve maximum weld strength in staking, inserting and shear joint applications. LINEAR OPTICAL ENCODER Ability to weld by collapse and absolute distance through out 7 inches of stroke with .0005 of an inch resolution. (requires DPC III or IV Plus w/ distance module) PRE-TRIGGER and END-of-WELD LIMIT SWITCHES Pre-trigger provides ability to initiate weld (sonics on) phase of the cycle prior to contacting part. Great for staking applications. End of weld provides ability to weld to predetermined...

 Open the catalog to page 2

All Dukane Intelligent Assembly Solutions catalogs and technical brochures

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  2. EZ-Welder

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  3. Thermal Probe

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  4. Thermal Press

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.