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Survey of Gate Valves

Survey of Gate Valves
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Survey of Gate Valves

Product catalog summary
Ductile Cast Iron Gate Valves Overview
Ductile cast iron gate valves are crucial for water and gas supply systems due to their durability and reliability. They are designed to withstand soil movement, ensure hygiene, and safely transport drinking water.

Material and Coating Specifications
The valves are made from ductile cast iron, known for its high density and corrosion resistance. They are coated with epoxy powder or enamel for corrosion protection and hygiene. The epoxy is applied at 200°C with a minimum thickness of 250 μm, while enamel offers a smooth surface to prevent bacteria build-up.

Valve Components and Materials
Components include the body, bonnet, sealing wedge, stem, and various nuts and screws, made from materials like EN-GJS-500-7 and EPDM or NBR.

Operating Media and Test Pressures
Valves are tested for water, sewerage, and gas, with nominal pressures from 0.5 to 16 bar, varying by medium and valve type.

Corrosion Protection and Connection Systems
Etec enamel provides robust corrosion protection. Connection systems include flange connections, socket systems, and thrust resisting joints for leak-proof pipelines.

Application Areas and Standards
Suitable for drinking water and gas, complying with standards like EN 1171, EN 1074, and EN 13774, for temperatures from -10°C to +60°C.

Design and Maintenance Features
Features include a coating-optimized bonnet and body, low operating torque, and maintenance-free operation due to a new stem bearing design.

Dimensions and Weights
Detailed dimensions and weights ensure compatibility with various pipeline systems.

Innovative Valve Series for Plastic Pipes
Includes options for plastic pipes with PE 100 pipe ends for welding, maintaining rotatability during welding.

Replacement and Repair
Designed for easy replacement and repair, with features like loose flanges and compensation for pipeline misalignments.

Gate Valve Models 4004 and 3004
Gate Valve 4004: Designed for gas distribution, featuring PE 100 pipe ends for welding and blow-off pipes for air pocket removal.
Gate Valve 3004: Features shock-resistant enamel and polyurethane coating, available as a blow-out unit.

Quality and Certification
Düker GmbH & Co. KGaA is ISO 9001:2008 certified, with products meeting KTW recommendations and DVGW guidelines.

Company Background
Düker has over 500 years of experience in iron casting, specializing in valves and pressure pipe fittings, emphasizing continuous improvement and high-quality standards.
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Catalog excerpts

Survey of Gate Valves-1

Ductile Cast Iron Gate Valves for water and gas supply

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Survey of Gate Valves-2

Reliable, Dependable and Economical Ductile cast iron valves In Germany alone, thousands of kilometers of pipes Cast iron is a natural material and forms the basis ensure a reliable supply of water, anytime and of the Düker valves. Due to its outstanding mate- rial properties, it complies 100% with the following requirements: The piping used needs to meet the highest require- • Long service life ments: • High density • Resistance to intense soil movement • Excellent corrosion resistance • Reliability even after many service years • Economic efficiency • Securing of perfect hygiene • Safe transport...

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Survey of Gate Valves-3

Materials of Düker gate valves Material Type 2004/4004 DN 80 – 200 Sealing wedge Sealing wedge Sealing wedge Cylinder head screws Cylinder head screws Cylinder head screws Bonnet seal Bonnet seal Clamping piece Screening ring Screening ring Retaining ring Sliding ring Sliding disc Edge protection Edge protection Operating media and test pressures medium test pressure in bar test medium water body seat test medium air/gas seat seat PG 2 PG 3

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Survey of Gate Valves-4

A safe connection living up to its promise Another important element for a safe and above all • Düker SMU and leak-proof pipeline is its connections. • Düker SPEZIAL for screwed sockets • TYTON® SIT® and In addition to the tried and tested flange connections, • TYTON SIT PLUS® for TYTON® sockets Düker also offers, depending on the application area, • NOVO-SIT® and socket systems with the corresponding thrust resist- • NOVO-Grip® III for Novo sockets ing joints for an axial-restraint connection. Etec enamel – the special surface protection for valves Etec enamel is a composite material which enters...

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Survey of Gate Valves-5

Gate Valves 2004, 4004 and 4014 Completely with shock-resistant enamelling for best possible corrosion protection and 100% hygiene Area of application: Drinking water • as per EN 1171 and EN 1074 part 1+2 • EPDM vulcanized wedge and gasket Area of application: Gas/waste water • NBR vulcanized wedge and gasket Corrosion protection • ody inside and outside with b complete and seamless shockresistant enamelling as per the DEV guideline (soil class III, • with complete epoxy powder or coating as per GSK directives in blue (RAL 5005) for potable water or yellow (RAL 1023) for gas Type 4004 Universal...

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Survey of Gate Valves-6

turns open/ close Gate valve face-to-face dimension according to EN 558 basic series 15

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Survey of Gate Valves-7

Gate Valve 4004 with PE 100 Pipe Ends Gate Valve 4004 with PE 100 Pipe Ends for welding – area of application water for welding – area of application gas The innovative valve series for the application The innovative valve series for the application Corrosion protection with plastic pipes with plastic pipes The standard version of the gate valve is equipped with a high quality epoxy powder coating according Area of application water to the RAL-GZ 662 quality assurance of the “Güte- gemeinschaft schwerer Korrosionsschutz (GSK)”, • For all gases according to DVGW publication the German quality...

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Survey of Gate Valves-8

PE 100 pipe welding studs (black for water and gas) with stainless steel support sleeve. For welding in PE pipelines applying the heating element butt welding method. Pipe length laid out for two welding processes. Testing according to DIN 3230-5 PG 2 or PG 3; including 3.1 B certificate according to EN 10204. Dimensions and weights D mm Wall thicknesses of PE pipes as per DIN 8074

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Survey of Gate Valves-9

Replacement and Repair Gate Valve 2004 and 4004 The perfect valve for the application in pipe trenches Area of application water Cam lock Thrust resisting joint • as per EN 1171 and EN 1074 part 1+2 • For drinking and untreated water up to PN 10/16 The loose flanges can be drawn out within a toler- Flange sealing Loose flange ance range of 4 mm on each side. In addition, their connection to the valve body is fully restrained. • Ambient temperature up to +60 °C • For all plant and pipeline network operators The elimination of the old flange gaskets provides an additional tolerance, which is compensated...

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Survey of Gate Valves-10

Gate Valve 4004 with Blow-off Pipes The perfect valve for modern gas distribution systems – with simple and fast gas ventilation Area of application gas • For all gases according to DVGW publication G 260/I Inspection report: Engler-Bunte-Institute regardVP 600, melting index group MFI 005 and 010, according to the guidelines of the DVGW publica- ing connection technology on the basis of DVGW- • It is used for retrofits or new construction of PE gas pipelines in the pressure range ≤ PN 4 The most important elements PE 100 pipe ends for welding. The gate valve with blow-off pipes is equipped with...

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Survey of Gate Valves-11

Gate Valve 3004 with Steel Pipe Ends for Welding Shock-resistant enamel on the inside and “PUR” polyurethane coating on the outside – the perfect solution for gas supply Area of application gas • For all gases according to DVGW publication G 260/I with PG 3 pressure test Gate valve type 3004 Resilient seated with a smooth passage according to EN 13774. Body and bonnet in EN-GJS-400-18 with shoed ends from St. 35.8 edge form 22. Wedge Corrosion protection with new guidance, vulcanized plastic sliding shoes. Enamel on the inside pursuant to the DEV guideline (except Stem made of stainless austenitic...

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Survey of Gate Valves-12

More than 500 Years of Experience in Iron Casting Our know-how for your benefit Quality on the highest possible level The Düker name has been synonymous for premium Our long-standing tradition is what you can benefit We are the first to set the highest requirements for the quality of our products. quality iron casting for more than 500 years. We from. All of our qualified teams in engineering, sales, And, as a result, we have introduced a certified modern quality management are today among the leading manufacturers of production and service are happy to assist you with system according to EN...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.