MCS

MCS
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MCS

Product catalog summary
Product Overview
DÜCHTING PUMPEN specializes in advanced centrifugal pumps for various industries, including flue gas desulfurization, water treatment, mining, and the chemical industry. The company is renowned for its innovative use of SICcast® material, which offers exceptional resistance to corrosion and abrasion.

Flue Gas Desulfurization
Since the 1980s, DÜCHTING has been involved in flue gas cleaning in Germany, utilizing SICcast® material for FGD pumps, which are now widely used across Europe.

Water Treatment
In the field of desalination, DÜCHTING provides high-pressure centrifugal pumps for reverse osmosis, incorporating energy recovery units to meet increasing demands for efficiency.

Mining
With a history dating back to the 1950s, DÜCHTING supplies pumps for the mining industry, including wear-resistant centrifugal pumps for coal processing.

Industry / Oil & Gas
The chemical industry benefits from the corrosion-resistant SICcast® material, which surpasses the resistance of Ni-alloys.

Company Profile
DÜCHTING PUMPEN is a privately owned German company with over 77 years of experience. The company emphasizes quality, efficiency, and customer service, offering optimized products for seawater desalination.

Pump Type MCS
The MCS pump is designed for handling abrasive and corrosive liquids, featuring SICcast® components, a dual mechanical seal, and a stainless steel motor. It is suitable for applications in flue gas desulfurization, chemical industries, and more.

Technical Data
The MCS pump handles pressures up to 10 bar, with a flow rate of up to 320 m³/h and a rotating speed of up to 3600 rpm. Key materials include SICcast® for the volute casing and impeller, and silicon carbide for the mechanical seal.

SICcast® Material
SICcast® is a unique material combining silicon carbide and epoxy resin, offering high resistance to wear and temperature. It is used in harsh environments like coal-fired power plants and fertilizer production.

Life-Cycle Costs
DÜCHTING emphasizes the importance of evaluating life-cycle costs, highlighting the benefits of high efficiency and low maintenance for reducing overall costs.

Service
DÜCHTING provides comprehensive after-sales service, including start-ups, repairs, and training, supported by a global network of service partners.
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Catalog excerpts

MCS-2

FLUE GAS DESULFURIZATION The flue gas cleaning in Germany started with the adoption of the „GroR>feuerungsverordnung“ - a regulation for open fire - in 1982. From the very beginning DUCHTING PUMPEN took part in this business and today has one of the largest populations in European power stations. With the development of the material SICcast® now almost every FGD pump is built completely in SICcast®. Through this unique and innovative technology our products are increasingly favored beyond the borders of Europe. WATER TREATMENT DUCHTING PUMPEN has worked in desalination with high-pressure centrifugal...

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MCS-3

Company Profile Quality through experience DÜCHTING PUMPEN is a privately owned German company with more than 77 years of experience in the field of advanced centrifugal pumps for use in many different industries. Our motto “Quality Through Experience” forms the basis of our sophisticated product range. The capabilities of our company in the construction, manufacturing, testing and commissioning of our products is highly respected in the industries we serve. Our reputation is based on a sustainable company policy, focusing on efficiency, reliability, innovation and thorough customer after-sales...

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MCS-4

Submersible mineral cast pump Extremely high abrasion and corrosion resistant. Submersible single-stage centrifugal pump. ■ Pumping of abrasive and corrosive liquids ■ All hydraulic components which are in contact with the liquid are made of SICcast® ■ Suction flange: Vertical (including suction strainer) ■ Discharge flange: Radial ■ Open or closed impeller spatially curved vanes ■ Dual mechanical seal arrangement with a pump side bellow seal. ■ Moisture sensor in an oil reservoir between pump and motor ■ Stainless steel submersible three-phase motor (IP68) ■ Optimized design ensures easy maintenance...

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MCS-5

■ Flue gas desulfurization ■ Chemical industry ■ Water treatment ■ Seawater desalination ■ Fertilizer industry / potash industry SICcast® SICcast® 1.4462 Silicon carbide (SIC)

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MCS-6

Stainless steel SICcast® mineral cast

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MCS-7

Double acting mechanical seal Impeller Open or closed impeller with spatially curved vanes made of SICcast® mineral cast. Double acting mechanical seal arrangement with a pump side bellow seal. SICcast® mineral cast. Strainer Suction side strainer protect the pump from entry of large particles.

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MCS-8

The unique Material - SICcast® Epoxy resin Silicon carbide Polished section scale 500:1 1. Bonding Agent 2. Bonding Agent that has penetrated into a SiC grain 3. ground, polished SiC grain Mineral cast SICcast® Established in the mid-nineties, SICcast® is growing together with our customers. Started with the casting of several pump parts for the MC series and afterwards for the MCC series of affiliated company DÜCHTING pumps. Silicon carbide (SiC) in a special mixture with Epoxy resin cast into precision moulds under vacuum. Fittings are machined with diamond tools. Thanks to the temperature-controlled...

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MCS-9

Operational Experience Pictures of a Duplex Stainless Steel impeller which has been replaced by a SICcast impeller. Highly wear resistant Fully corrosion resistant Easy quality control of castings Lower noise & vibrations compared to metal Heavy wear after 11,000 operating hours No wear after 24,000 operating hours Comparison with Metal Miller Wear Test In regards of resistance, metals are only a compromise between conflicting requirements. Standard test method for determination of slurry abrasivity. Having only corrosion and no abrasion, it will be also possible to use hastelloy. It’s the same...

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MCS-10

Life-Cycle-Costs Average life cycle costs for industrial pumps. Evaluating the Life-Cycle-Costs will identify the most financially attractive alternative. The initial purchase price is a very small part of the life cycle cost for high usage pumps. Minimizing energy consumption and plant downtime have a big influence on the total LifeCycle-Costs. Energy costs DÜCHTING PUMPEN offers a wide range of impeller sets for high efficiencies.► ► high efficiency leads to low energy costs Maintenance costs Robust design leads to long lifetime of the pump parts.► ► low wear leads to low maintenance work and...

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MCS-11

DUCHTING After-Sales-Service & Spare Parts With its service and spare parts departement DUCHTING PUMPEN offers the full range of After-Sales-Service. With its own service technicians and several service partners worldwide DUCHTING Service is everywhere and always available. Inhouse - Service ■ Maintenance ■ rebuild & repair ■ damage analysis ■ performance tests with vibration analysis ■ site staff training ■ and much more Site - Service ■ start-ups ■ commissioning assistance ■ Revisions ■ Repairs ■ Troubleshooting ■ laser alignment ■ vibration & condition analysis ■ flow rate measuring ■ whole...

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MCS-12

DUCHTING PUMPEN Maschinenfabrik GmbH & Co. KG Wilhelm Duchting Str. 22 +49 2302 / 969 - 0 www.DUECHTING.com

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All DÜCHTING PUMPEN catalogs and technical brochures

  1. HPH

    10  Pages

  2. WR

    10  Pages

  3. MCV

    12  Pages

  4. MCC

    12  Pages

  5. MC

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.